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Panasonic KT4 series Instruction Manual

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Panasonic KT4 series User Manual
Panasonic KT4 series User Guide
Panasonic KT4 series Online Manual

Text of Panasonic KT4 series User Guide:

  • Panasonic KT4 series, 1 Instruction manual Temperature Controller KT4 No.KT41E9 2006.08 To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual. SAFETY PRECAUTIONS Be sure to read these precautions before using our products. The safety precautions are classified into categories: “Warning” and “Caution”. Warning : Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly. Caution : Procedures which may lead to dang erous conditions an

  • Panasonic KT4 series, 2 (5) Heating/Cooling control (OUT2)-- 0: Not available, 4: Non-contact relay output (6) Heater burnout alarm -------------- 0: Not available, 1: Available (5A), 2: Available (10A), 3: Available (20A), 4: Available (50A) (Heater burnout alarm is not available for the DC current output) (7) Serial communication ------------- 1: Available (The number is indicated only when the serial communication is applied.) 1.2 How to read the rated label The rated label is attached to the case. When Heater burnout alarm is added, CT rated current is written in the bracket. 2. Name and functions of the sections

  • 3 3.2 External dimensions (Unit: mm) (Fig. 3.2-1) 3.3 Panel cutout (Unit: mm) Lateral close mounting n: Number of unit s mounted Caution: If lateral close mounting is used for the controller , IP66 specification may be compromised, and all warranties will be invalidated. (Fig. 3.3-1) 3.4 CT (Current

  • Panasonic KT4 series, 4 • OUT1 : Control output 1 (Heating output) • OUT2 : Control output 2 (Cooling output) • RELAY : Relay contact output • V/A : DC voltage output/DC current output • S : Non-contact relay output • A1 : Alarm 1 output • EVT : Event output (A2 output, Heater burnout alarm output) • CT : CT input • TC : Thermocouple • RTD : Resistance temperature detector

  • Panasonic KT4 series, 5 5. Setup Wire the power terminals only. After the power is turned on, the sensor input character and temperature unit are indicated on the PV display and the input range high limit value is indicated on the SV display for approximately 3 seconds. (Table 5-1) (If any other value is set during the scaling high limit setting, the set value is indicated on the SV display.) During this time, all outputs and the LED indicators are in OFF status. Control will then start indicating the input value (PV) on the PV display and main set value (SV) on the SV display. (While control output OFF function is working, is indicated on the PV display.) (Table

  • Panasonic KT4 series, 6 ARW setting 50% • Sets ARW (anti-reset windup). • Available only when PID is the control action. • 0 to 100% OUT1 proportional cycle setting • Sets proportional cycle for OUT1. Relay contact output: 30 seconds Non-contact voltage output: 3 seconds • Not available for ON/OFF action or DC current output type. With the relay contact type, if the proportional cycle time is decreased, the fre- quency of the relay action increases and the life of the relay contact is shortened. • 1 to 120 seconds OUT2 proportional cycle setting 3 seconds • Sets proportional cycle for OUT2.

  • 7 SV high limit setting 1370 • Sets the SV high limit. • SV low limit to input range high limit value. For DC input, SV low limit to scaling high limit value (The placement of the decimal point follows the selection) SV low limit setting –200 • Sets the SV low limit. • Input range low limit value to SV high limit. For DC input, scaling low l

  • Panasonic KT4 series, 8 Scaling low limit setting –1999 • Sets scaling low limit value. • Available only for DC input type • Input range low limit value to scaling high limit value (The placement of the decimal point follows the selection) Decimal point place selection No decimal point • Selects decimal point place. • Available only for DC input • No decimal point: 1 digit after decimal point: 2 digits after decimal point: 3 digits after decimal point: PV filter t

  • Panasonic KT4 series, 9 A2 type selection No alarm action • Selects an A2 type. • Available only when A2 (option) is added • Action selection and default value are the same as those of A1 type selection. A1 action Energized/Deenergized selection Energized • Selects Energized/Deenergized status for A1. • Not available if No alarm action is selected during A1 type selection • Energized: Deenerg ized: A2 action Energized/Deenergized selection Energized • Selects Energized/Deenergized status for A2. • Not available if No alarm is selected during A2 type selection or if A2 (option) is not added • Action se

  • Panasonic KT4 series, 10 Energized/Deenergized When [Alarm action Energized] is selected, the alarm output (between terminals 3-4, or 3-5) is conducted (ON) while the alarm output indicator is lit. The alarm output is not conducted (OFF) while the alarm output indicator is not lit. When [Alarm action De energized] is se lected, the alarm output (betwee n terminals 3-4, or 3-5) is not conducted (OFF) while the alarm output indicator is lit. The alarm output is conducted (ON) while the alarm output indicator is not lit. Hig h limit alarm (When Energized is set) High limit alarm (When Deenergize

  • Panasonic KT4 series, 11 7. Operation flowchart Outline of operation procedure Operation before running [STEP 1 Initial setting] : Set Input type, Alarm type, Control action, etc. in Auxiliary function setting mode 2. [STEP 2 Adjusting item] : Set PID values and Alarm values in the Sub setting mode. [STEP 3 Lock setting] : Set the Set value Lock, SV high limit and SV low limit in Auxiliary function setting mode 1 (If Step 3 is not necessary, skip this step.) [STEP 4 Run setting] : Set SV (desired value) in the Main setting mode. Set value Lock PV SV Selection • Make a selection with , keys. �

  • Panasonic KT4 series, 12 8. Action explanation 8.1 OUT1 action 8.2 EVT (Heater burnout alarm) action 8.3 OUT1 ON/OFF action : Acts ON or OFF. Heating (Reverse) action Cooling (Direct) action Control action Cycle action is performed according to deviation Relay contact output Non-contact voltage output Changes continuously according to deviation DC current output Indicator (OUT1) Green Lit Unlit ON OFF SV setting Proportional band ON OFF 0V DC 0/12V

  • Panasonic KT4 series, 13 Press the and keys for approx. 3 seconds. Scaling low limit PV SV Set value • Set the value with the , keys. • Available for DC current, DC voltage input Scaling high limit PV SV Set value • Set the value with the , keys. • Available for DC current, DC voltage input Decimal point place PV SV Selection • Make a selection with the , keys. • Available for DC current, DC voltage input PV filter time constant PV SV Set value • Set the value with the , keys. OUT1 low limit PV SV Set value • Set the value with the , keys. • Not available for ON/OFF action OUT1 high limit PV SV Set value

  • Panasonic KT4 series, 14 8.4 A1 and A2 action A1 indicator lights when its output terminals 3 and 4 are connected (ON), and goes off when they are not connected (OFF). A2 indicator lights when its output terminals 3 and 5 are connected (ON), and goes off when they are not connected (OFF). 8.5 Heating/Cooling control action High limit alarm Alarm action High/Low limits alarmLow limit alarm OFF ON A1 hysteresis OFF ON SV setting A1 set point OFF ON A1 hysteresis A1 hysteresis A1 set point SV setting + A1 set pointA1 set point A1 set point SV s

  • 15 8.6 Heating/Cooling control action (when setting dead band) 8.7 Heating/Cooling control action (when setting overlap band) 9. PID auto-tuning of this controller In order to set each value of P, I, D and ARW automatically, the auto-tuning process should be made t

  • Panasonic KT4 series, 16 (1) In the case of a large difference between the SV and processing temperature (PV) as the temperature is rising When AT bias is set to 20 , the AT process will fluctuate at the temperature 20 lower than the SV. (2) In the case of a stable control The AT process will fluctuate around the SV. (3) In the case of a large difference between the SV and processing temperature (PV) as the temperature is falling. When AT bias is set to 20 , fluctuation is applied at the te mperature

  • Panasonic KT4 series, 17 : 0 to 5V DC, 1 to 5V DC, 0 to 10V DC Input impedance (100k or more) Allowable input voltage (15V or less) Allowable signal source resistance (100 or less) Control output (OUT1) Relay contact : 1a, Control capacity 3A 250V AC (resistive load) 1A 250V AC (inductive load cosø=0.4) Electrical life, 100,000 cycles Non-contact voltage (For SSR drive): 12 +2 0 V DC maximum 40mA (short circuit protected) DC current : 4 to 20mA DC, Load resistance, maximum 550 A1 output Action : ON/OFF action Hysteresis : 0.1 to 100.0 ( ), or 1 to 1000

  • Panasonic KT4 series, 18 Thermocouple and RTD input Input Input range Indication range Control range –199.9 to 400.0 –199.9 to 450.0 –205.0 to 450.0 K,T –199.9 to 750.0 –199.9 to 850.0 –209.0 to 850.0 –199.9 to 850.0 –199.9 to 900.0 –210.0 to 900.0 –200 to 850 –210 to 900 –210 to 900 –199.9 to 999.9 –199.9 to 999.9 –211.0 to 1099.9 Pt100 –300 to 1500 –318 to 1600 –318 to 1600 –199.9 to 500.0 –199.9 to 550.0 –206.0 to 550.0 –200 to 500 –207 to 550 –207 to 550 –199.9 to 900.0 –199.9 to 999.9 –211.0 to

  • 19 Heating/Cooling control (OUT2) • OUT2 side Proportional band: 0.0 to 10.0 times OUT1 proportional band (ON/OFF action when set to 0.0) Proportional cycle: 1 to 120 seconds • Overlap band/Dead band setting range Thermocouple, RTD inputs: –100.0 to 100.0 ( ) DC current, DC voltage inputs: –1000 to 1000 (The placement of the decimal point follows the sele

  • Panasonic KT4 series, 20 [ ] is flashing on the PV display. • Check whether the polarity of thermocouple or compensating lead wire is correct. • Check whether codes (A, B, B) of RTD agree with the instrument input terminals. Ensure that they are wired properly. The PV display keeps indicating the value which was set during scaling low limit value. • Check whether the input signal source for DC voltage (0 to 5V DC, 0 to 10V DC) and DC current (0 to 20mA DC) is disconnected. How to check whether the input signal wire is disconnected [DC voltage (0 to 5V DC, 0 to 10V DC)] If th

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