Nissei NA3338WEGK Operator's Manual

Text of Nissei NA3338WEGK User Guide:

• Nissei NA3338WEGK, Version date: March 27 th 2018 41 7 Operator Manual NA 3338 Rapid Combi APM 7.3.7 Removing the combi-head. 1. Press the ‘emergency stop’ so the machine is shut down comple- tely. 2. Pull the syrup head out of the combi- head. 3. Replace the locking pin in the combi-head. 4. Loosen the APM plug. 5. Pull the APM plug straight downwards and out. 6. Loosen the gland nut. 7. Pull the plug straight downwards and out. 8. Remove the locking pins from the dispen- sing handles. 9. Remove the dispen- sing handles. 10. Loosen the four bolts. 11.Remove the combi- head from the machi- ne.

• Nissei NA3338WEGK, 7 Version date: March 27 th 2018 44 Operator Manual NA 3338 Rapid Combi APM 7.3.10 Fitting the combi-head 1. Fit the valve hose to the non-return valve. This must NO T be lu- bricated! 2. Fit the tw o O rings to the non-return valve. These must NO T be lubricated! 3. Insert th e non-return valve in the combi- head. 4. Lubricate the O rings for the pistons. 5. Lubricate the grooves for the O-rings. 6. Fit the two O rings on both pistons. 7. Follow the correct fit- ting sequence. 8. Insert the milkshake motor into the combi- head with a rotating movement. 9. Place th e

• Nissei NA3338WEGK, hot water 7 Version date: March 27 th 2018 54 Operator Manual NA 3338 Rapid Combi APM 10. Hang all the syrup ho- ses in a empty bucket. 11.Unscrew all the lids from the syrup tanks. 12. Hang all the tubes from the lids in a buc- ket of hot water. Flushing stopped 13. Press ‘1’. 14.Wait till the flushing has stopped. 15. Repeat steps 13 and 14 for the other flavours. cleaning solution lukewarm water 5 min 16. Repeat steps 12 to 15 twice with cleaning solution. 17.Wait at least 5 minu- tes. 18. Repeat steps 12 to 15 twice with lukewarm water. Flushing stopped 19. Remove th

• Nissei NA3338WEGK, Version date: March 27 th 2018 57 9 Operator Manual NA 3338 Rapid Combi APM 9 Discarding 9.1 Environmental factors The following must be observed: When discharging the machine it must be handed in to an authorized waste collection point for electric al equipment. Here the machine is disposed of in an environmentally friendly manner and materials are reused. It must be taken into account that refrigerant gasses are present in the machine.

• Nissei NA3338WEGK, Version date: March 27 th 2018 55 7 Operator Manual NA 3338 Rapid Combi APM 22. Repeat steps 20 and 21 for the other flavours. 23.Tighten the lids on the syrup tanks. 24. Press ‘1’. 25. Wait till syrup flows out from the hoses. 26.Press ‘1’. 27. Repeat steps 24 to 26 for the other flavours. 28. Connect the syrup ho- ses to the syrup head such that the darkest colors are closed to the c ombi-head. 29.Th e blue water hose must be placed in the middle. 30. Insert the two locking pins in the syrup head. 31. Clean the siruphead with 80% alcohol spray. 32.Disinfect the opening in the combi-head with 80% alcohol spray

• Nissei NA3338WEGK, Version date: March 27 th 2018 45 7 Operator Manual NA 3338 Rapid Combi APM 7.3.11 (Dis)assembling, cleaning and disinfecting the cylinder beater 1. Remove the beater from the cylinder. (Be ca reful not to drop the scraper blades onto the ground.) 2. Remove the cream seal from the drive shaft a t the back of the cylinder. 3. Clean th e (outside of) the cylinder. cleaning and disinfecting 4. Disassemble the beater. 5. Clean and disinfect all components and dry them carefully with a clean towel (prefera- bly paper). (see

• Nissei NA3338WEGK, 5 Version date: March 27 th 2018 26 Operator Manual NA 3338 Rapid Combi APM 5.8.3 Adjusting syrup quantity The syrup quantity can be set per flavour using the flavour control buttons at the top of the syrup compartment. Less syrup: • Tu rn the control but- ton to the left. More syrup: • Turn the control but- ton to the right.

• Nissei NA3338WEGK, Version date: March 27 th 2018 39 7 Operator Manual NA 3338 Rapid Combi APM Do not return the mix pumps to the mix tank yet.  This is done during start up. 5 min 13. Press ‘WASH’. 14. Wait 5 minutes. 15.Press ‘OFF’. 16. Drain all the water out of the machine. 17.Repeat steps 12 to 16.

• Nissei NA3338WEGK, Version date: March 27 th 2018 11 3 Operator Manual NA 3338 Rapid Combi APM 3 Installation Read this chapter carefully before installing the machine. This is the only way to ensure maximum safety. 3.1 Introduction The dealer carries out the initial installation. When moving the machine you are advised to contact the dealer.  The machine may only be installed by qualified personnel. 3.2 Installation site • DO NOT place the machine outside. • Place the machine on a firm, flat surface (to prevent n

• Version date: March 27 th 2018 49 7 Operator Manual NA 3338 Rapid Combi APM 13. Remove the three  O rings from the pump foot. 14.Remove the valve hose from the pump foot. 15. Remove the mix valve from the pump foot. cleaning and disinfecting 16. Clean and disinfect all components and dry them carefully with a clean towel (prefera- bly paper). (se

• Nissei NA3338WEGK, 4 Version date: March 27 th 2018 14 Operator Manual NA 3338 Rapid Combi APM Operating panel 1 • H Huzzle function; switches the water supply for milkshake on or off. • 1, 2, 3 and 4 Selection keys for milkshake flavours. AIR Switches the air compressor on or off. 'AIR' must always be switched on in operating mode. • D.F. (optional) Switches the dry-fill program on. Operating panel 2 • OFF Press to switch off the machine; only the lights remain lit. First press 'OFF' before changing the mode. • PAS TEURISING Sets the m

• Nissei NA3338WEGK, Operator Manual NA 3338 Rapid Combi APM Version date: March 27 th 2018 3 C Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3 Machine identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4 Warranty. . . . . . .

• 2 Version date: March 27 th 2018 8 Operator Manual NA 3338 Rapid Combi APM 2.3 Safety symbols on the machine The following safety symbols have been affixed to the machine: Location of emergency stop. This symbol is affixed to the left front side of the machine abo ve the emergency stop button. Risk of trapping hand. This symbol is affixed to the to

• Nissei NA3338WEGK, Version date: March 27 th 2018 27 6 Operator Manual NA 3338 Rapid Combi APM 6 Faults You will probably be able to resolve some of the faults yourself without difficulty. First try to remedy fau lts yourself using the instructions in this manual before contacting the dealer. 6.1 Messages on display The following messages can appear on the display: Message Problem E02 Overloading of the cooling compressor. E03 Machine is not receiving cooling water or cooling water is not bein g drained away. E04 Overloading of the dashing motor. E05 Temperature does not rise during pasteurising. E06 Temperature in the cylinder is too high during pasteurising. E07 Temperature i

• Nissei NA3338WEGK, Operator Manual NA 3338 Rapid Combi APM Version date: March 27 th 2018 65 A3 Annex 3 EC Declaration EC Declaration of Conformity of the Machinery Directive 2006/42/EC, Appendix II, under 1.A (translation of the original declaration) Manufacturer, Win Equipment B.V. De Kronkels 31 3752 LM Bunschoten The Netherlands hereby declares that the following machine: Name: Nissei soft ice cream machine Type: NA 3338 Rapid Combi APM is in conformance with the following EC directive: • the Machinery Directive 2006/42/EC and the following harmonised European standards: •

• 5 Version date: March 27 th 2018 18 Operator Manual NA 3338 Rapid Combi APM Starting the machine after cleaning is described in chapter 7 - ’Maintenance’ on page 32. 10 min 7. Wait 10 minutes. 8. Press ‘OFF’. 9. Press ‘RUN’. 10. Wait until 2 horizontal lines are shown in the left display. 11. Dispence one or two ice creams, taste them and throw them away.

• Nissei NA3338WEGK, 4 Version date: March 27 th 2018 16 Operator Manual NA 3338 Rapid Combi APM Mix tank 1. Mix pump 2. Mix tank agitator 3. Air hoses Ice twister (option) With the ice twister you can mix ingredients, like nuts or toppings, through the ice cream. 1. Operating button 2. Spoon holder 3 1 2 2 1

• Nissei NA3338WEGK, Version date: March 27 th 2018 23 5 Operator Manual NA 3338 Rapid Combi APM 5.5 Emergency stop The machine must be switched off immediately if people or machinery are at risk: • Press the emergency stop button. The entire machine stops immediately and the power is turned off. The emergency circuit is now in operation. Press the emergency stop button immediately if people or machinery are at risk. Resetting Resetting the emergency stop button: • Rotate the emergency stop button a quarter turn. The machine can now be started up again. First check why the emergency stop button was pressed and remedy the problem . 5.6 Switchin

• Nissei NA3338WEGK, Version date: March 27 th 2018 47 7 Operator Manual NA 3338 Rapid Combi APM 7.3.13 Disinfecting the machine disinfecting solution 1. Fill the mix tank com- pletely with disinfec- ting solution. 2. Wait at least 5 minu- tes. 3. Drain all the disinfec- ting solution out of the machine. cold water cold water 4. Fill the mix tank com- pletely with cold wa- ter. 5. Drain all the water out of the machine. 6. Repeat steps 4 to 5. 10. Fit the dispensing handles in the combi- head. 11.Reattach the locking pins for the dispen- sing handles. 5 min

• Nissei NA3338WEGK, Item no. Name Quan- tity Product no. Item no. Name Quan- tity Product no. 1 Cylinder beater ø 95 1 30053 21 Coupling piece M6-6mm water hose 1 31591 2 Gasket ø 95 1 138042 3 Center bar 1 30117 22 Water hose (blue) 1.20 m 36212 4 Syrup block locking pin 1 0800048 23 O ring 10 x 3 1 35008 5 Piston ice 1 0880204 24 Head bolt, stainless steel 4 138044 5a Piston milkshake APM 1 30022 25 Dispensing handle locking pin 145 1 31023 6 O ring 21.82 x 3.53 (orange) 2 35034 26 O ring 26.58 x 3.53 (orange) 1 35001 7 O ring 23,55 x 3,2 2 35006 27 Milkshake motor 1 31010 8 Allen bolt, stainless steel M6 x 40 4 28 Bush for Allen bolt 2 30032 9 Nut, stainless steel M6 2 29 O ring 12 x 2 1 35012 10

• Nissei NA3338WEGK, Version date: March 27 th 2018 4 Operator Manual NA 3338 Rapid Combi APM C 6Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 6.1 Messages on display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 6.2 How can I get the best yield from the machine . . . . . . . . . . . . . . . . . . . . . 28 How can I check whether the mix pump is not causing a malfunction. . . . 28 What should I do with a soft or wet and water

• Nissei NA3338WEGK, Version date: March 27 th 2018 25 5 Operator Manual NA 3338 Rapid Combi APM 5.8 Changing the settings 5.8.1 Adjusting the viscosity  Use this function only during ‘Run’. The viscosity can be adjusted in half increments. On the display this is shown with a . (dot) after the last digit. For example, 1.6. is half more than 1.6 1. Press ‘-’ and ‘+’ to- gether until the dis- play flashes. The di splay on the right now shows the set value. 2. Press ‘+ ’ or ‘-’ to in- crease or decrease the viscosity. 3. Wait approximately 5 seconds. The display on the right now shows the new set value. 5.8.2 Adjusting milkshake thickness The amount

• Nissei NA3338WEGK, Version date: March 27 th 2018 21 5 Operator Manual NA 3338 Rapid Combi APM 5.4.1 Switching off & standby 1. Press ‘OFF’. 2. Press ‘STANDBY’. 3. Remove the cup hol- der. 4. Clean the combi-head and machine using a brush and a clean clo- th (preferably paper). 5. Disinfect the combi- head with 80% alco- hol spray. 6. Clean the cup holder. 7. Place the cup holder.

• Nissei NA3338WEGK, Version date: March 27 th 2018 51 7 Operator Manual NA 3338 Rapid Combi APM Do not return the mixpumps to the mix tanks yet.  This is done during start up. 7.3.15 Starting up the machine 34. Attach the pump foot to the pump. Ensure a proper align- ment of the nozzle be- hind the ridge. 35.Insert the lo cking pins through the pump housing. 36. Attach the nozzle to the tube. 1. Reset the emergency stop. 2. Press ‘OFF’. 3. Fit the agitator. 4. Fit the agitator cap. 5. Fill the mixtank with 1,2 liter of ice cream mix. 6. Remove the air hose. 7. Install the mix pump in the mix tank. 8. Connect the air hoses. 9. Fill the mix tank

• 7 Version date: March 27 th 2018 32 Operator Manual NA 3338 Rapid Combi APM 7 Maintenance 7.1 Safety instructions • Do not use a water hose or high-pressure cleaner to spray the machine clean. • Clean and disinfect the machine at least once every six weeks with the recommended cleaning and disinfecting agents. • Decalci fy the machine every 2 nd and 4 th cleaning depending o

• Nissei NA3338WEGK, 5 Version date: March 27 th 2018 20 Operator Manual NA 3338 Rapid Combi APM 5.3 Dispensing milkshake 1. Place a cup in the cup holder. 2. Select the required flavour. The machine is set to cho ice 4 vanilla flavour as standard. The flavours for choi- ce 1, 2, and 3 are at choice. Press one of the flavour selection buttons to stop the automatic dispencing. Here are a few tips for dispensing milkshake properly: • The syrup tanks must be well-filled. • Fully depress the milkshake pedal in one go. • Do not dispense several milkshakes in quick succession. Firs t fit the lid and straw and then dispense the next milkshake. • Dispense mi

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