ABB DPA UPScale ST40 Operation & User’s Manual

Text of ABB DPA UPScale ST40 User Guide:

• ABB DPA UPScale ST40, Modifications reserved Page 3/26 Contents 1 Introduction .................................................................................................................. 4 2 System description ...................................................................................................... 5 3 Mechanical characteristics .......................................................................................... 6 4 Environmental characteristics ..................................................................................... 7 5 Input characteristics ...............................................

• Modifications reserved Page 8/79 2 General information WARNING! THIS IS A PRODUCT FOR COMMERCIAL AND INDUSTRIAL APPLICATION IN THE SECOND ENVIRONMENT AS DEFINED IN IEC/EN 62040-2 CHAPTER 4 – INSTALLATION RESTRICTIONS OR ADDITIONAL MEASURES MAY BE NEEDED TO PREVENT DISTURBANCES The UPS must be installed according to the recommendations in this manual. T

• ABB DPA UPScale ST40, Modifications reserved Page 18/26 13.2 Examples of external battery autonomy These configurations are mostly used in combination with the frame DPA UPScale S2 ST 80 or ST 120 or ST 200. 13.2.1 Autonomy table for DPA UPScale ST 80 / 120 / 200 – 10 kW modules Load power in kW / autonomy in minutes 5 min. 6 min. 8 min. 10 min. 12 min. 15 min. 20 min. 25 min. 30 min. 40 min. 60 min. 10 kW n.a. n.a. n.a. n.a. n.a. n.a. n.a. 1x 34x 24Ah 1x 34x 28Ah 1x 42x 28h 2x 34x 24Ah 20 kW n.a. n.a. n.a. 1x 34x 24Ah 1x 34x 28Ah 1x 40x 28Ah 1x50x 28Ah 2x 34x 24Ah 2x 34x 28Ah 2x 42x 28Ah 3 x 38x 28Ah 30 kW 1x 30

• ABB DPA UPScale ST40, Modifications reserved Page 24/26 16.4 Dual input feed (optional version) 16.4.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected 16.4.2 Cable sections Frame type UPScale ST Load in kW Input 3 x 400 V/230 V Bypass 3 x 400 V/230 V Output 3 x 400 V/230 V @ cosphi 1.0 Battery Fuse B (Agl/CB) Cable B (mm 2 ) (IEC 60950-1) Max. input current with battery charging [A] Fuse C (Agl/CB) Cable C (mm 2 ) (IEC 60950-1) Cable D (mm 2 ) (IEC 6

• Modifications reserved Page 70/79 The adapter may be configured via Telnet, HTTP (Web browser) or serial connection (terminal). For normal operation, at least one network connection (Ethernet) is required. By utilizing the RCCMD send function (see below), the SNMP adapter can be used for an automatic network-wide shutdown or just for informing connected u

• ABB DPA UPScale ST40, Modifications reserved Page 37/79 5.6.3 Connection of external separate battery for DPA UPScale TM External battery cabinet UPScale for separate batteries per module Frame : DPA UPSCALE ST S2 120 Fig 5.6.3-1: Connection of external separate batteries 5.6.4 Connection of external common battery for DPA UPScale TM External battery cabinet UPScale for common batteries Frame : DPA UPSCALE ST S2 120 Fig 5.6.4-1: Connection of external common batteries PE Battery Fuses for UPS 1 Battery Fuses for

• ABB DPA UPScale ST40, Modifications reserved Page 43/79 The ALARM LED indicator is a visual indication of any internal or external alarm condition. At the same time, an audible alarm will be activated. INDICATOR INDICATOR STATUS MEANING ALARM OFF RED No alarm condition Alarm condition LINE 1 GREEN RED Mains rectifier available Mains rectifier not available LINE 2 GREEN RED OFF Mains bypass available Mains bypass not OK or not available UPS is turned off BYPASS GREEN OFF Load on bypass (bypass-or eco-mode) Bypass not operating (switched-off) INV GREEN RED OFF L

• ABB DPA UPScale ST40, Modifications reserved Page 31/79 For minimum recommended input cable sections and fuse ratings refer to chapter 5.7.1. Under the UPS connection terminal there is a cable-fixing rail to facilitate the proper fastening of the cables. 5.4.2 Output connections Before you start connecting the loads, ensure that the sum of the indicated UPS module rated powers (OUTPUT POWER) on the nameplates (on “the front side” of the UPS modules) the side is equal to or larger than the total load requirements. The output of the UPS must be fitted with circuit breakers or some other kind of protection. These circuit breakers shoul

• ABB DPA UPScale ST40, Modifications reserved Page 21/26 16 Wiring and block diagrams for all frames and modules The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. More details and procedure are mentioned in the user manual. 16.1 Terminal connections overview Frame type (T) Compression type Terminals (B) Bolted Terminals Battery earth PE Separate battery (+ / N / - ) Common battery

• ABB DPA UPScale ST40, Modifications reserved Page 75/79 9.2.3 Fault identification and rectification The major alarm conditions that will be encountered are: ALARM CONDITION MEANING SUGGESTED SOLUTION MAINS RECT. FAULT Mains power supply is outside prescribed tolerance. The input power to the UPS is too low or missing. If site power appears to be OK, check the input circuit breakers, etc. supplying the UPS. MAINS BYP FAULT Mains power supply is outside prescribed tolerance. The input p

• ABB DPA UPScale ST40, Modifications reserved Page 12/79 3.2 Main elements description 3.2.1 Single line diagram Fig 3.2.1-1: Single line diagram 3.2.2 Functional description Section Component Functional Description Main input terminals 1L1 Rectifier mains terminal, Phase 1 Provides a connection between the utility supply and the rectifier input 1L2 Rectifier mains terminal, Phase 2 1L3 Rectifier mains terminal, Phase 3 1N Neutral terminal PE Earth terminal Bypass input terminals 2L1 Bypass Main Input Terminal, Phase 1 Provides a connection between the bypass supply and U

• ABB DPA UPScale ST40, Modifications reserved Page 62/79 7.4.3 In capacity multi-module system WARNING! THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHOULD NEVER BE CARRIED BY ONE PERSON ONLY 7.4.3.1 How to extract a module in a capacity multi-module system If a UPS module experiences a fault in a capacity parallel system and there is not enough capacity in the remaining operating UPS modules to protect the load then the load will automatically be transferred to

• ABB DPA UPScale ST40, Modifications reserved Page 4/26 1 Introduction In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required. DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise

• Modifications reserved Page 9/79 The DPA UPScale TM will provide your critical equipment with a steady and reliable power supply for many years. The unique and modular UPS DPA UPScale belongs to the newest generation of midrange three- phase UPS systems. High reliability, low operating costs and excellent electrical performance are only some of the

• ABB DPA UPScale ST40, Modifications reserved Page 28/79 5.4 UPS connections The customer has to supply the wiring to connect the UPS to the local power source (see chapter 5.7). The electrical installation procedure is described in the following text. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by qualified service personnel, such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. WARNING! THE INSTRUCTIONS IN THIS USER MANUAL HAVE TO BE FOLLOWED ALWAYS IN ORDER TO AVOID INJURIES FROM ELECTRICAL SHOCK. WARNING! ALL THE OPERATIONS DESCRIBED IN

• ABB DPA UPScale ST40, Modifications reserved Page 9/26 7 Output characteristics 7.1 System output characteristics DPA UPScale S2 AC power distribution system TN-S, TN-C, TN-C-S, TT, 3ph Output rated voltage V 3 x 380/220 V or 3 x 400/230 V or 3 x 415/240 V Output voltage stability % Static: < +/- 1% Dynamic (step load 0%-100% or 100%-0%) < +/- 4% Output voltage distortion % With linear load < 1.5% With nonlinear load (EN62040-3:2001) < 3% Output frequency Hz 50 Hz or 60 Hz (selectable) Output frequency tolerance % Synchronized with mains < +/- 2% (selectable for bypass operation) or < +/- 4% Free runn

• ABB DPA UPScale ST40, Modifications reserved Page 5/26 2 System description The DPA UPScale ST S2 is a three-phase, transformerless modular uninterruptible power system (UPS). It is a true on-line double conversion UPS providing quality power for sensitive equipment. Its modular design consists of: • DPA UPScale modules M10 (10 kW), M20 (20 kW) • Maintenance bypass switch • Incoming, outgoing and battery terminals • Communication interfaces • Parallel interface (option) • System gr

• ABB DPA UPScale ST40, Modifications reserved Page 4/26 1 Introduction In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required. DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount

• ABB DPA UPScale ST40, Modifications reserved Page 57/79 7.4 Adding & replacement of a power module 7.4.1 In a single-module system WARNING! THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER 7.4.1.1 How to extract a ups-module in single module systems WARNING! THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT CAN BE LIFTED BY 1 PERSON. WE RECOMMEND TWO PERSONS FOR CARRYING THE MODULE. POTENTIAL DANGERS: THE UPS MODULE, DUE TO ITS WEIGHT, CAN CAUSE SERIOUS I

• ABB DPA UPScale ST40, Modifications reserved Page 66/79 7.5.1 DIP switch SW1-6 DIP SWITCH SW1-6 is located on every UPS cabinet. With this switch it is possible to determine the “position of the cabinet” in a multi-cabinet chain. Define each DPA UPSCale ST S2 cabinet as the “first”, “middle” (there may be more than one) or the “last” cabinet in the multi-cabinet chain by setting the DIP switch SW1-6 on each cabinet according to the table below: 1. The “First”, 2. The “Middle” (there may be more than one) and 3.

• ABB DPA UPScale ST40, Modifications reserved Page 21/79 4.1 Packing & transportation Usage policy of ABB packing solutions for the UPS: Transport type Standard package (Film) Sea freight light package (Cardboard box) Sea freight cases (wooden box) Sea freight DO NOT USE 1 ) MANDATORY Optional Air freight Standard Optional Optional Transportation on well-developed roads without transshipment Standard Optional Optional Transportation on well-developed roads with transshipment DO NOT USE 1) MANDATORY Optional Transportation on rough roads or trains DO NOT USE 1) DO NOT USE 1) MANDATORY 1) If inappropria

• ABB DPA UPScale ST40, Modifications reserved Page 10/79 3 System description The DPA UPScale ST S2 is a three-phase transformerless uninterruptible power supply (UPS). It is a true on-line double conversion UPS providing quality power for sensitive equipment. It is a modular UPS consisting of: - DPA UPScale modules, rated power 10kW or 20kW - Maintenance bypass switch - Incoming and outcoming terminals - Communication interfaces - Parallel interface (option) - System graphical display (option) - Internal battery modules (option) The DPA UPScale ST S2 family has five models availabl

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