GE Consumer & Industrial TLE Series 160 Installation Manual

Text of GE Consumer & Industrial TLE Series 160 User Guide:

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 32/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.8 WIRING CONNECTION WARNING ! UPS installation and connection must be performed by a GE Service Technician only. Refer to the “Safety prescriptions - Installation” described on Chapter 1. In case of UPS equipped with options or customized parts not covered by this manual, please consult the appropriate technical documentation before proceeding with electrical connections. Carefully read the following recommendations before proceeding: • Ensure that the AC and DC external isolators are Off, a

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 40/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.8.3 TLE Series 300 - 400 - 500 Power connection with Common Input Utility Fig. 4.8.3-1 TLE Series 160 - 200 - 225 - 250 Power connection with Common Input Utility Power connection cables are connected to bus bars using M10 bolts. The bolts of the connection cables must be tightened with a torque wrench at 355 Lb-in / 40 Nm. Common Input Utility - Rectifier / Bypass L1-1 Rectifier + Bypass Phase A (L1) L2-1 Rectifier + Byp

• Critical Power Modifications reserved Page 38/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B NOTE ! This UPS is only designed to operate in a wye-configured electrical system with a solidly grounded neutral. The UPS cannot be operated from a mid-point or end-point grounded delta supply source. If the UPS is equ

• Critical Power Modifications reserved Page 9/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 2 LAYOUT 2.1 LAYOUT TLE Series 160 - 220 - 225 - 250 Fig. 2.1-1 TLE Series 160 - 200 - 225 - 250 General view Fig. 2.1-3 Control Panel Fig. 2.1-4 Connectivity Rack Fig. 2.1-2 TLE Series 160 - 200 - 225 - 250

• Critical Power Modifications reserved Page 8/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Safety symbols and warnings Safety warnings The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to the UPS system and the supplied critical loads. The non-obser

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 34/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B TLE Series 300 - 400 - 500 Connection bus bars configuration for the top cable entry or bottom cable entry The configuration of the TLE Series 300 - 400 - 500 is with top cable entry as standard (see Fig. 4.8-3). It is possible to configure the bus bars with bottom cable entry (see Fig. 4.8-4). Fig. 4.8-3 TLE Series 300 - 400 - 500 Configuration bus bars with top cable entry (standard) Fig. 4.8-4

• Critical Power Modifications reserved Page 23/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B ANTI-HUMIDITY & CORROSION DEVICES Fig. 4.6-3 TLE Series 160 - 200 - 225 - 250 Location of the “Anti-Humidity & Corrosion devices” The package of the TLE Series 160 - 500 includes “A

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 5/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Table of content Page 1 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................................. 6 2 LAYOUT ............................................................................................................................................................................... 9 2.1 LAYOUT TLE SERIES 160 - 220 - 225 - 250 ........................

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 18/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B TLE Series 160 - 500 Openings for input and output cable connections Fig. 4.4.1-2 TLE Series 160 - 220 - 225 - 250 Opening on top of the cabinet for input and output cables connections Fig. 4.4.1-3 TLE Series 300 - 400 - 500 Opening on top of the cabinet for input and output cables connections Fig. 4.4.1-4 TLE Series 160 - 220 - 225 - 250 Opening on the bottom of the cabinet for input & output cables connections Fig. 4.4.1-5 TLE Series 300 - 400 - 500 Opening on the bottom of the cabinet for

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 60/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 6 NOTES 6.1 NOTES FORM It is recommended to note in this section Notes, with date and short description all the operations performed on the UPS, as: maintenance, components replacement, abnormal situations, etc. Date Description Done by

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 14/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4 INSTALLATION 4.1 TRANSPORT The UPS is packaged on a pallet suitable for handling with a forklift. The UPS must be moved in upright position. Do not tilt cabinets more than +/- 10° during handling. Move the UPS in its original package to the final destination site . Do not stack other packages on top: This could damage the UPS. Forklift Fig. 4.1-1 Position of the f

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 7/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Safety instructions when working with battery EXTERNAL BATTERY MUST BE INSTALLED AND CONNECTED TO THE UPS BY QUALIFIED SERVICE PERSONNEL. INSTALLATION PERSONNEL MUST READ THIS ENTIRE SECTION BEFORE HANDLING THE UPS AND BATTERY. DANGER! Full voltage and current are always present at the battery terminals. The battery used in this system can provide dangerous voltages, e

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 22/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.6 UNPACKING Move the equipment in it’s original packing, carton box or wooden case, until the place of installation and remove the packing and the transport sockets only just before installing the UPS. Be aware of the heavy weight of the UPS, pay attention when moving the UPS cabinet. White colour = without any anomaly Red colour = anomaly evidence The package of the TLE Series 160 - 500 is equipped with ShockWatch (indicator for shock), and TiltWatch (indicator fo

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 24/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.7 ELECTRICAL WIRING WARNING ! UPS installation and connection must be performed by a GE Service Technician only. It is the responsibility of the installation technician to ensure that all local and national electric codes are adhered to. Refer to the “Safety prescriptions - Installation” described on Section 1. 4.7.1 Utility input connection NOTE ! Ensure that the AC and DC external isolators are OFF and locked out to prevent their inadvertent operation. Do not apply power to the equipment prior to th

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 48/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.9.2 Parallel control bus connection In case of Parallel System, the communication between the units takes place through the Control Bus Cables. Each Parallel Unit contains the two boards “P13/P14 – IM0022 – Bus Interface Board” (mounted on top of the board “P12 – IM0196 – RPA Board”) on which four connectors J1A - J2A and J1B - J2B are allocated. All the parallel units are connected to the same control bus. This connection allows: • The microprocessors of each unit to communicate with

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 46/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.8.6 Use of TLE Series 160 - 500 as frequency converter NOTE ! The UPS needs the connection of the Neutral at the input Bus Bars. Permanently running the UPS without bypass supply requires a change of internal wiring to be performed by a GE Service Technician only. When the TLE Series 160 - 500 is utilized for different output frequency compared to the input frequency, the Aut

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 16/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.2 DELIVERY When delivered, inspect the package integrity and the physical condition of the cabinets carefully. In case of any damage sustained during transport, immediately inform the carrier and contact your GE Service Center. A detailed report of the damage is necessary for any insurance claim. NOTE ! A damaged UPS must never be installed or connected to Utility or Battery! 4.3 STORAGE 4.3.1 Storage of the UPS The equi

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 51/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Fig. 4.9.3-4 TLE Series 160 - 200 - 225 - 250 Control Bus cable routing and connection Fig. 4.9.3-5 TLE Series 300 - 400 - 500 Control Bus cable routing and connection Control bus cables routing Place and fix the cables J1A – J2A (1/2/3/4/5) and J1B – J2B (1/2/3/4/5) inside the UPS cabinets in the position illustrated in the drawing Fig. 4.9.3-4 and 4.9.3-5. NOTE ! Pay attention when cabling and routing the communication bus cables J1A – J2A (1/2/3/4/5)

• Critical Power Modifications reserved Page 45/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.8.5 Use of TLE Series 160 - 500 in eBoost™ Operation Mode NOTE ! For systems intended to be operated in eBoost™ Operation Mode, the installation shall be protected with suitable surge protection devices (SPDs) on the AC b

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 43/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B NOTE ! This UPS is only designed to operate in a wye-configured electrical system with a solidly grounded neutral. The UPS cannot be operated from a mid-point or end-point grounded delta supply source. If the UPS is equipped with an input bypass transformer, the secondary of the transformer must be wye-configured with neutral solidly grounded. If the Load requires a Neutral, a Bypass Source Neutral MUST BE PROVIDED. If no Neutral Connection is available with the Bypass Input (3-wire

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 19/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Fixing of the UPS cabinet TLE Series 160 - 500 on the floor The UPS cabinet is free standing and normally does not require to be bolted to the floor. The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor. Fig. 4.4.1.6 Fixing of the UPS cabinet on the floor Fig. 4.4.1

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 41/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B NOTE ! This UPS is only designed to operate in a wye-configured electrical system with a solidly grounded neutral. The UPS cannot be operated from a mid-point or end-point grounded delta supply source. If the UPS is equipped with an input bypass transformer, the secondary of the transformer must be wye-configured with neutral solidly grounded. If th

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 53/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B NOTE ! To operationalize this function, in case that the UPS was provided with one or more cards “P4 - Customer Interface” (max. 3 - see Chapter 5), there must be on each card the following: - Remove the cable short-circuiting terminals X2 / 1, 2 (see Fig. 4.10-3). - Remove the Jumper JP2 (see Fig. 4.10-3). Fig. 4.10-3 X2 terminal block and Jumper JP2 on the P4 – Customer Interface Board When the “

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 27/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B Size of Branch Circuit Over Current Protection - All Models: - "CAUTION - To reduce the risk of fire, only connect UPS to a circuit provided with (see below) maximum amperes branch circuit over current protection in accordance with the NEC (National Electric Code), NSI / NFPA 70 UPS rating F1 - AC Input Rectifier F2 -AC Input Bypass F3 - AC Input F4 - DC Input 80% Rated 100% Rated 80% Rated 100% Rated 80% Rated 100% Rated 80% Rated 100% Rated TLE Series 160 300 A 250 A 250 A 200 A

• GE Consumer & Industrial TLE Series 160, Critical Power Modifications reserved Page 17/60 GE_UPS_ISG_TLE_SUL_M16_M50_2bU_V010.docx Installation Guide TLE Series 160 - 500 UL S2B 4.4 PLACE OF INSTALLATION 4.4.1 UPS location NOTE ! UPS installation and connection must be performed by a GE Service Technician only. If optional cabinets and accessories are included with the UPS, please refer to those accompanying manuals for installation and operating instructions. It is important to have a clean, dust-free environment provided with proper ventilation and air- conditioning to keep the ambient temperature within the specified operating range. We strongl

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