GE PACE5000 Operation & User’s Manual
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PACE Pressure Controller User Manual [EN] English 6 - 39 K0443 Revision A Analogue Output Option The analogue output option provides a selectable output of voltage or current. Pin number Function Pin number Function 1 not used 9 not used 2 not used 10 0V return 3 not used 11 +24V DC OUT @ 100mA 4 not used 12 SW IN 1 5 not used 13 SW IN 2 6 not used 14 analogue +
GE PACE5000, GE Digital Solutions Pressure Automated Calibration Equipment User manual - K0443 Revision A PACE5000 © 2008 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE. PACE6000 nbn Elektronik Handelsgesellschaft m. b. H. Riesstraße 146, 8010 Graz | Tel. +43 316 40 28 05 | Fax +43
GE PACE5000, PACE Pressure Controller User Manual [EN] English 6 - 15 K0443 Revision A 3. Select SUPERVISOR SET UP. 4. Enter the Supervisor PIN and press ENTER SUPERVISOR PIN. Use the back arrow in the top right corner of the screen to delete any incorrect data entries. Note: The factory set Supervisor PIN is 0268. If the Supervisor PIN has been locally changed, make sure that the new PIN is kept in a safe place. If the new PIN is lost, it can only be reset at a GE Service Centre.
GE PACE5000, PACE Pressure Controller User Manual [EN] English 4 - 3 K0443 Revision A Replace 1. Check for the correct type of fuse (Ref: Table 4.2 Replacement Parts List). 2. Replace the fuse. 3. Refit the fuse carrier (2) in the power supply inlet socket assembly. 4. Refit and reconnect rack-mounted units (Ref: Installation, Section 2). 5. Switch on the power supply and set the power supply switch to ON. 6. If the fuse blows immediately with power-on, contact the manufacturer or Service Agent. Figure 4-1, Fuse Replacement 1 - IEC connector 2 - Fuse carrier 3 - Fuse 3 2 1
GE PACE5000, 6 Reference and Specification K0443 Revision A 6 - 12 [EN] English 6.7 Supervisor Set-up The Supervisor menu provides facilities for programming settings. These are made during installation as follows: Important Note: A PIN protects the Supervisor menu against unauthorised use. Each instrument on delivery contains the factory set PIN (0268). To continue protecting the supervisor set-up menu the PIN should be changed as soon as possible. Protective Vent The protective vent can be enabled or disabled and causes the discharge of pressure at a controlled rate if the measured pressure exceeds 110% full-scale. This protects the pressure sensor from over-range. The Power
2 Installation K0443 Revision A 2 - 6 [EN] English Note: (Ref: Section 6, Reference and Specification) for details of other system components. Figure 2-4, Pneumatic Connections with vacuum supply Note: The PACE option IO-VAC-SYS Vacuum System Check Valve Kit should be used in the vacuum line mounted near the PACE CM -ve port to exhaust most HP gas directly to atmosphere. The vacuum buf
GE PACE5000, PACE Pressure Controller User Manual [EN] English 3 - 9 K0443 Revision A Vent Nudge resolution Set-point limits Slew rate Control mode Global set-up Control set-up Status Vent set-up - Replaced by Go to Ground when in aeronautical option. Exit set-up. Upper Lower Enable/disable Yes/No Ê - Sets set-point nudge resoultion. 1 st to 7 th digit. - Linear - Enter units/second Maximum rate Toggle between: fast/no overshoot Active - Continuous control to set-point Passive - Controls outside us
GE PACE5000, 2 Installation K0443 Revision A 2 - 12 [EN] English RS232 Interface When using the RS232 interface, a cable must be connected directly from the instrument to a suitable port on the computer in a ‘point to point’ link. The pin connections for the 9-pin D- type, RS232 connector and the relationship between the instrument and the RS232 control signals, together with device interconnection interface is shown in Table 2-1. The instrument is configured as Data Circuit Terminating Equipment (DCE). Table 2-1, RS232 Connections Handshaking connections Instrument Control Line Computer/Printer Instrument Function Connector 9-way D-type Pin No. Signal Direction RS23
GE PACE5000, PACE Pressure Controller User Manual [EN] English 6 - 41 K0443 Revision A 6.9 Calibration The calibration menu provides facilities for programming settings for maintenance as follows: Note: A PIN protects the Calibration menu against unauthorised use. Each instrument, on delivery, contains the factory set PIN (4321). To continue protecting the supervisor set- up menu, the PIN should be changed as soon as possible. 6.10 Communications - Instrument Emulation (Ref: K0469 - PACE Communications Manual
GE PACE5000, K0443 Revision A vi [EN] English CONTENTS Section Title Page 1 Description 1-1 1.1 Introduction 1-1 2 Installation 2-1 2.1 Packaging 2-1 2.2 Packaging for Storage and Transportation 2-1 2.3 Preparation for Use 2-1 2.4 Pneumatic connections 2-2 2.5 Rack-mount option 2-8 2.6 Electrical connections 2-9 3 OPERATION 3-1 3.1 Preparation 3-1 3.2 Power-up Sequence 3-2 3.3 Measure Mode 3-3 3.4 Control Mode 3-6 3.5 Operation and Example Procedures 3-10 3.6 Global Set-up Selections 3-14 3.7 Barometric Reference Option 3-15 3.8 Supervisor Set-up 3-16
GE PACE5000, 3 Operation K0443 Revision A 3 - 12 [EN] English Divider Select and set-up the divider task by pressing Divider from the task screen. The divider menu specifies high set-point, low set-point and then divides the span into a number of equal test points (min 2, max 25). Divider menu structure Select required units, Rate, etc. in the set-up menus. When Divider is then entered from the Task menu, these test point pressures and number of test points can be set. By entering control mode, this allows the Divider sequence of test pressures (and controlled at the selected rate). Exampl
GE PACE5000, PACE Pressure Controller User Manual [EN] English 6 - 1 K0443 Revision A 6 Reference and Specification 6.1 Installation notes The PACE instrument pressure controller/calibrator requires an independent pressure supply and set of connections. The exception is the reference connection, this provides a reference to atmosphere for gauge sensors and barometric sensors. The instrument must have the correct supply pressure and a suitable supply medium (Ref: Data sheet, specification). The type and density of t
GE PACE5000, 3 Operation K0443 Revision A 3 - 14 [EN] English 3.6 Global Set-up Selections Global set-up selections provide access to the instrument‘s settings for both measure and control modes. The set-up menu that follows provides PIN-protected access to the supervisor set-up and calibration. Pressing Global Set-up from measure or control set-up menu changes the touch-screen display to show the following selections: • Supervisor Set-up • Calibration • Save/Recall User Set-up • Display 1 Selections 2 Escape Key 1 2 Supervisor set-up Calibra
GE PACE5000, 6 Reference and Specification K0443 Revision A 6 - 38 [EN] English (Ref: Figure 2, measurement mode) both controllers in measurement mode. Figure 3 Control mode (Ref: Figure 3, Control mode) both controllers in control mode. In control mode each control can have an individual set-point. If Hold is selected (Ref: Figure 3, Item 1, Control mode) a set altitude or speed will be held. Note: The altitude and airspeed controllers are still actively ON, but held at the selected range. Figure 4 Set-points If R
PACE Pressure Controller User Manual [EN] English v K0443 Revision A Pressure units and conversion factors Unit Conversion Convert FROM pressure VALUE 1 in pressure UNITS 1 TO pressure VALUE 2 in pressure UNITS 2, calculate as follows: VALUE 2 = VALUE 1 x FACTOR 1 FACTOR 2 Pressure units Factor (hPa) Pressure units Factor (hPa) mbar 1.0 cmH 2 O @ 20°C 0.978903642 bar 1000.0 mH 2 O @
GE PACE5000, 3 Operation K0443 Revision A 3 - 8 [EN] English point. 9. The status area can be changed to various displays showing pressure and controller performance. Effort meter Note: In normal controlled pressure conditions the effort meter stays within the band (green). If the status indicator moves outside the band there may be a leak into or out of the system. Controlling to ambient/zero pressure 1. Use the numeric key display and set the new set-point value to ambient or zero gauge pressure. 2. When the display shows the new set-point value,
GE PACE5000, 4 Maintenance K0443 Revision A 4 - 4 [EN] English 4.8 Filter replacement (Ref: Figure 4-2, Pressure module filters) Remove 1. Set the power switch to OFF (if not rack-mounted got to step 3). 2. For access to rack-mounted instruments, completely withdraw the instrument from the rack. 3. Depressurize the system and isolate the pneumatic supplies. 4. Set to off and then disconnect the electrical power supply. 5. Disconnect the pneumatic pipes to the pressure module. 6. Release the four cross-head screws (drive size 2) securing t
GE PACE5000, PACE Pressure Controller User Manual [EN] English iii K0443 Revision A Related publications Symbols K0447 PACE 5000/6000 User Guide and Safety Instructions K0450 PACE Series Calibration Manual K0476 Pressure Control Module User Guide and Safety Instructions K0472 Remote Communications Manual K0469 Heritage Communications Manual - Instrument Emulation This equipment meets the requirements of all relevant European safety directives. The equipment carries the CE mark. This symbol, on the equipment, indicates that the user should read the user manual. This symbol, on the equipment, indicates a warning and that the user should refer to the us
GE PACE5000, PACE Pressure Controller User Manual [EN] English 2 - 5 K0443 Revision A Supply equipment Pneumatic supplies should have isolation valves and, where necessary, conditioning equipment. The positive pressure supply should be regulated to between 110% of the full-scale pressure range and MWP stated on the control module. To protect the instrument from over-pressure a suitable protection device (such as a relief valve or bursting disc) must be fitted to prevent over pressurization. On instruments without a negative supply, the posit
GE PACE5000, 2 Installation K0443 Revision A 2 - 10 [EN] English Figure 2-7 Electrical Connections Pressure Control Module Input and Output Connectors 24V DC Output @ 100mA maximum An integral self-resetting fuse protects this output. Logic (switch) Input This facility can be used to trigger the instrument from a pressure switch contact during the Pressure Switch Task (Ref Section 3.4, Control Mode). Connections are not polarised and can be connected either way. Integral opto-isolators protect this input circuit. This facility can be energised by external SELV compliant equipment. 4-way connector: pin “+” =
GE PACE5000, 6 Reference and Specification K0443 Revision A 6 - 32 [EN] English Barometric Reference Option The barometric reference option measures the barometric pressure at the reference port. When installed, this option allows absolute or gauge pressure range selection. To obtain absolute pressure the instrument uses a summation of gauge pressure and barometric pressure (measured by the barometric sensor). Ref: Data sheet 920-561 for the barometric reference and precision of absolute ranges. Barometric Pressure 2bar abs +1bar g -1bar g 11bar abs +10bar g 1350mbar abs 650mbar abs 0bar abs (Absolute Zero Pressure) +350mbar g -350mbar g 1070mbar abs 930mbar abs +7
6 Reference and Specification K0443 Revision A 6 - 20 [EN] English USB Located on the rear panel a USB connection requires the following: Communications mode is selected for serial communications using the SCPI protocol. Mass storage device is selected to mount an external USB ‘A’ connected mass storage device or the internal memory SD card, from a PC connected to the USB ‘B’ port. Exter
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