GE AF-600 FP Design And Installation Manual

Text of GE AF-600 FP User Guide:

• GE AF-600 FP, Figure 1.4 Compact IP21 (NEMA 1) and IP54 (NEMA 12), Unit Sizes 41, 42, 43, 44, 51, 52 1) AUX Relay 01 02 03 04 05 06 2) Temp Switch 6) SMPS Fuse (see 12.3 Fuse Tables for part number) 106 104 105 7) AUX Fan 3) Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8) Fan Fuse (see 12.3 Fuse Tables for part number) L1 L2 L3 9) Mains ground 4) Load sharing 10) Motor -DC +DC U V W 88 89 96 97 98 T1 T2 T3 Table 1.4 Introduction AF-600 FP Design and Installation Guide 1-4 DET-768A 1 1

• GE AF-600 FP, 7 Installation Consideration 7.1 General Aspects of EMC 7.1.1 General Aspects of EMC Emissions Electrical interference is usually conducted at frequencies in the range of 150 kHz to 30 MHz. Airborne interference from the drive system in the range 30 MHz to 1 GHz is generated from the inverter, motor cable, and the motor. As shown in the figure below, capacitive currents in the motor cable coupled with a high dV/dt from the motor voltage generate leakage currents. The use of a shielded motor cable increases the leakage current (see figure below), because shielded cables have higher capacitance to ground than non-shielded cables. If the leakage current is not filtere

• GE AF-600 FP, 6.3.8 With an Adjustable Frequency Drive Figure 6.8 shows a fan system controlled by adjustable frequency drives Figure 6.8 6.3.9 Application Examples The next few pages give typical examples of applications within HVAC. Application Set-up Examples AF-600 FP Design and Installation Guide DET-768A 6-9 6 6

• 6.3.4 Better Control If an adjustable frequency drive is used for controlling the flow or pressure of a system, improved control is obtained. An adjustable frequency drive can vary the speed of the fan or pump, thereby obtaining variable control of flow and pressure. Furthermore, an adjustable frequency drive can quickly adapt the speed of the fan or pump to

• Protection and Features • Electronic thermal motor protection against overload. • Temperature monitoring of the heatsink ensures that the adjustable frequency drive trips if the temperature reaches a predefined level. An overload temperature cannot be reset until the temperature of the heatsink is below the values stated in the tables on the following pages (guideline - these temperatures

• NOTE! Some of the harmonic currents might disturb communi- cation equipment connected to the same transformer or cause resonance in connection with power-factor correction batteries. To ensure low harmonic currents, the adjustable frequency drive is standard-equipped with intermediate circuit coils. This normally reduces the input current I RMS by 40%. The voltage distortion on

• 10 Basic Troubleshooting 10.1 Start Up and Operation Symptom Possible Cause Test Solution Display dark / No function Missing input power See Table 3.1. Check the input power source. Missing or open fuses or circuit breaker tripped See open fuses and tripped circuit breaker in this table for possible causes. Follow the recommendations provided No power to the keypad Check th

• GE AF-600 FP, 3. F-53 Maximum Reference. Set maximum internal adjustable frequency drive reference to 50 Hz. (This sets the maximum adjustable frequency drive speed at 60 Hz. Note that 50 Hz is a regional variation.) Figure 5.3 4. AN-10 Terminal 53 Low Voltage. Set minimum external voltage reference on Terminal 53 at 0 V. (This sets the minimum input signal at 0 V.) Figure 5.4 5. AN-11 Terminal 53 High Voltage. Set maximum external voltage reference on Terminal 53 at 10 V. (This sets the maximum input signal at 10 V.) Figure 5.5 6. AN-14 Terminal 53 Low Ref./Feedb. Value. Set minimum speed reference on Terminal 53 at 20 Hz

• GE AF-600 FP, Analog inputs Number of analog inputs 2 Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level 0 to +10 V (scaleable) Input resistance, R i approx. 10 kΩ Max. voltage ±20 V Current mode Switch S201/switch S202 = ON (I) Current level 0/4 to 20 mA (scaleable) Input resistance, R i approx. 200 Ω Max. current 30 mA Resolution for analog inputs 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth 200 Hz The analog inputs are galvanically isolated from the supp

• GE AF-600 FP, CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. Parameters Function Setting H-20 Motor Feedback Loss Function [1] Warning H-21 Motor Feedback Speed Error 100 RPM H-22 Motor Feedback Loss Timeout 5 sec LC-00 Logic Controller Mode [1] On LC-01 Start Event [19] Warning LC-02 Stop Event [44] Reset key LC-10 Comparato r Operand [21] Warning no. LC-11 Comparato r Operator [1] ≈* LC-12 Comparato r Value 90 LC-51 Logic Controller Event [22] Comparator 0 LC-52 Logic Controller Action [32] Set digital out A low E-24 Function Relay [80] Logic Control

• GE AF-600 FP, 6 Application Set-up Examples 7-1 6.1 Introduction 7-1 6.2 Application Examples 7-1 6.3 Advantages 7-5 6.3.9 Application Examples 7-9 7 Installation Consideration 8-1 7.1 General Aspects of EMC 8-1 7.2 Immunity Requirements 8-3 7.3 General Aspects of Harmonics Emission 8-5 7.4 Galvanic Isolation (PELV) 8-6 7.4.1 PELV - Protective Extra Low Voltage 8-6 7.5 Derating 8-7 7.6 Motor Insulation 8-8 7.7 Motor Bearing Currents 8-9 8 Status Messages 9-1 8.1 Status Display 9-1 8.2 Status Message Definitions T

• GE AF-600 FP, WARNING/ALARM 8, DC undervoltage If the intermediate circuit voltage (DC link) drops below the under voltage limit, the adjustable frequency drive checks if a 24 V DC backup supply is connected. If no 24 V DC backup supply is connected, the adjustable frequency drive trips after a fixed time delay. The time delay varies with unit size. Troubleshooting Make sure that the supply voltage matches the adjustable frequency drive voltage. Perform input voltage test. Perform soft charge circuit test. WARNING/ALARM 9, Inverter overload The adjustable frequency drive is about to cut out because of an overload (current too high for too long). The counter for el

• Figure 9.3 Warn. LED Alarm LED Warning On Off Alarm Off On (Flashing) Trip Lock On On (Flashing) Table 9.1 9.4 Warning and Alarm Definitions Table 9.2 defines whether a warning is issued before an alarm, and whether the alarm trips the unit or trip locks the unit. No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference 1 10 Volts low X 2Live zero error (

• GE AF-600 FP, 12.2 General Technical Data Line power supply (L1, L2, L3) Supply voltage 380–480 V ±10% Supply voltage 525–600 V ±10% AC line voltage low / line drop-out: During low AC line voltage or a line drop-out, the drive continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the drive's lowest rated supply voltage. Power-up and full torque cannot be expected at AC line voltage lower than 10% below the drive's lowest rated supply voltage. Supply frequency 50/60 Hz ±5% Max. temporary imbalance b

• GE AF-600 FP, local operation. Also included are the status indicator lights. d. Operational mode keys and reset. 4.1.2 Setting Keypad Display Values The display area is activated when the adjustable frequency drive receives power from AC line voltage, a DC bus terminal, or an external 24 V supply. The information displayed on the keypad can be customized for user application. • Each display readout has a parameter associated with it. • Options are selected in the menu Keypad Set-up. • Display 2 has an alternate larger display option. • The adjustable frequency drive status at the bottom line of the

• GE AF-600 FP, Symptom Possible Cause Test Solution Open power fuses or circuit breaker trip Phase to phase short Motor or panel has a short phase to phase. Check motor and panel phase for shorts. Eliminate any shorts detected. Motor overload Motor is overloaded for the application. Perform start-up test and verify motor current is within specifi- cations. If motor current is exceeding nameplate full load current, motor may run only with reduced load. Review the specifi- cations for the application. Loose connections Perform pre-startup check for loose connections. Tighten loose connectio

• GE AF-600 FP, 5.6 Remote Programming with DCT-10 GE has a software program available for developing, storing, and transferring adjustable frequency driveprogramming. The DCT-10 allows the user to connect a PC to the adjustable frequency drive and perform live programming rather than using the keypad. Additionally, all adjustable frequency drive programming can be done off-line and simply downloaded to the adjustable frequency drive. Or the entire adjustable frequency drive profile can be loaded onto the PC for backup storage or analysis. The USB connector or RS-485 terminal is available for connecting to the adjustable frequency drive. For mor

• GE AF-600 FP, Troubleshooting Remove power and check if the motor shaft can be turned. Make sure that the motor size matches the adjustable frequency drive. Check parameters P-02, P-03, P-06, P-07, F-04 and F-05 for correct motor data. ALARM 14, Ground fault There is current from the output phases to ground, either in the cable between the adjustable frequency drive and the motor or in the motor itself. Troubleshooting: Remove power to the adjustable frequency drive and repair the ground fault. Check for ground faults in the motor by measuring the resistance to ground of the motor leads and the mot

• GE AF-600 FP, Recommended max. fuse AF-600 1-phase AF-600 3-phase SIBA Littel fuse Ferraz- Shawmut Ferraz- Shawmut [kW]/[HP] [kW]/[HP] Type RK1 Type RK1 Type CC Type RK1 0.75/1 5017906-006 KLS-R-6 ATM-R-6 A6K-10-6 1.5–2.2/2–3 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R 3.7/5 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R 5.5/7.5 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R 7.5/10 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R 11–15/15–20 5014006-040 KLS-R-40 - A6K-40-R 18.5/25 5014006-050 KLS-R-50 - A6K-50-R 7.5/10 22/30 5014006-063 KLS-R-60 - A6K-60-R 11/15 30/40 2028220

• GE AF-600 FP, Parameters Function Setting AN-10 Terminal 53 Low Voltage 0.07 V* AN-11 Terminal 53 High Voltage 10 V* AN-14 Terminal 53 Low Ref./ Feedb. Value 0 RPM AN-15 Terminal 53 High Ref./ Feedb. Value 1500 RPM * = Default Value Notes/comments: Table 6.6 Speed Reference (using a manual potentiometer) Parameters Function Setting E-01 Terminal 18 Digital Input [8] Start* E-03 Terminal 27 Digital Input [19] Freeze Reference E-04 Terminal 29 Digital Input [21] Speed Up E-05 Terminal 32 Digital Input [22] Slow * = Default Value Notes/comments:

• GE AF-600 FP, 2.5.1 Requirements WARNING EQUIPMENT HAZARD! Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. It is strongly recommended that instal- lation, start-up, and maintenance be performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury. CAUTION WIRING ISOLATION! Run input power, motor wiring and control wiring in three separate metallic conduits or use separated shielded cable for high frequency noise isolation. Failure to isolate power, motor and control wiring could result in less than optimum adjustable frequency drive and associated equipm

More Instructions:

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