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geminox MERITE ZEM 2-17 C Technical Instructions

geminox MERITE ZEM 2-17 C Manual Online:

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geminox MERITE ZEM 2-17 C User Manual
geminox MERITE ZEM 2-17 C User Guide
geminox MERITE ZEM 2-17 C Online Manual

Text of geminox MERITE ZEM 2-17 C User Guide:

  • geminox MERITE ZEM 2-17 C, - 24 - INSTALLATION 5.3.1 - Configuration with pressurized lining (B 23 ) Definition : L ining of an existing chimney flue by a corrugated PP flue conduit of Ø 80 according to the height. - The termination, specific to this configuration and spe cified in the DTA, must have its outlet above the roof (comply with the specification of the de- cree of 22 October 1969), - Do not use the hose for a horizontal assem- bly: condensate may be retained. - Ventilation for the flue (8) and the heating sys- tem (section 2 - page 20 - chapter V

  • - 2 - CONTENT I-SAFETY PRECAUTIONS ...................................................................................................................... 5 1-SYMBOLS.............................................................................................................................................. 5 2-SAFETY PRECAUTIONS.....................................................................

  • geminox MERITE ZEM 2-17 C, - 15 - TECHNICAL SPECIFICATIONS 8 - EXPANSION VESSEL CHARACTERISTICS Merite boilers are pre-equipped with an expansion vessel for an installation water capacity of approxi- mately 80 litres (section 6.2 - page 32 - chapter V - INSTALLATION). The expansion vessel absorbs the increase in the water volume in the installation produced by the in- crease in temperature. The pre-inflation of the ves- sel sends the internal membrane to the side of the co nnection and the water dilation pushes on this membrane. Optimum efficiency is obtained when the inflation pre

  • geminox MERITE ZEM 2-17 C, - 47 - VIII - GAS CONVERSION Check that the boiler is properly adapted to the gas used, otherwise change the gas. 1 - GAS CHANGE ! This operation must be carried out by a qualified person equipped with a ca- librated combustion analyser. Prior to any servicing cut the electrical and gas sup- plies. The boiler is equipped to operate on natural gas H ( G20), 20 mbar. When changing the gas, the “gas setting” label that is in the b urner kit must be fixed on the inside of the boiler so as to indicate the new setting. Ch

  • geminox MERITE ZEM 2-17 C, - 33 - INSTALLATION Example: • Installation: 100 litres • Domestic hot water tank: 5 litres • Boiler: 2.7 litres • Total water capacity: 107.7 litres Conditions: Usin g a vessel pre-loaded to 0.6 bar (under floor boiler = ground floor heating + 1 floor), heating safety valve calibrated at 3 bars, installa- tion filled cold at 1 bar. • Vessel efficiency calculation (R): R Safety Pressure - Filling pressure() Safety Pressure ------------------------------------------------------------------------------------= R 31+()106,+()– 31+() ---------------------------------------------- 0 6,== + 1) = the transformation of relative

  • geminox MERITE ZEM 2-17 C, - 3 - CONTENT 3-POSITION OF THE BOILER ............................................................................................................... 21 3.1 - Rear wall spacer / fitting dimensions ....................................................................................... 21 4-DISASSEMBLING THE COVER.......................................................................................................... 21 5-COMBUSTION PRODUCT FLUEING ................................................................................................. 22 5.1 - The boiler flue tube positioning ...................................................................................

  • geminox MERITE ZEM 2-17 C, 2.5 - Safety test and regulator shutdown function - 17 - OPERATION The purpose of the safety test function is to bring the boiler to maximum heating power and subsequently access the regulator shutdown function to carry out combustion tests. Fig. 10 (3) (2) ZEM-19-0 2.5.1 - Safety test function To enable this function, per form both of the ac- tions de scribed below twice and very rapidly: - set the domestic hot water temperature setting button (2) to “min.” ! The button must be fully turned to mini for the electronic b

  • geminox MERITE ZEM 2-17 C, - 61 - XII - WARRANTY All ZEM Merite boilers come from the manufacturer, Geminox France, with a 5-year warranty on the heat ex- changer and 5 years on the burner. All other parts are covered by a 2-year parts warranty. All replacement parts are covered by a further 1-year parts warranty. The manufacturer's warranty covers only the parts, labour costs are excluded. - Any warranty claims that are a result of user error, poor installation or lack of servicing will be chargeable. Please note that all replacement parts provided under warran

  • - 60 - OPTIONS 5 - BS TYPE DOMESTIC HOT WATER PRODUCTION SYSTEM BS domestic hot water production systems can pro- duce hot water when the installatio n contains a boi- ler that only operates for heating. The capacity of the BS systems varies with the mo- del chosen. - BS 100: 100 litres / BS 200: 200 litres - BS 150: 150 litres / BS 300: 300 litres Note: - The selector valve kit is necessa

  • geminox MERITE ZEM 2-17 C, - 8 - III - TECHNICAL SPECIFICATIONS 1 - CHARACTERISTICS Models ZEM 2-17 C ZEM 5-25 C ZEM 5-25 SEP Certification CE1312BR4644 CE1312BR4313 Category / Country of destination: GB/IE I2H II2H3P Heat output (Heating) 30/50 °C 60/80 °C kW kW 2.7/18.8 2.3/17.3 5.6/27.4 5.0/25.2 Heat input (Heating) kW 2.5/17.6 5.2/25.6 Heat input (Domestic hot water) kW 2.5/17.6 5.2/29.0 5.2/29.0 Efficiency on heating PCI 30/50 °C 60/80 °C % % 108.0/106.8 94.0/99.2 107.7/107.0 96.1/99.0 Efficiency on heating PCS 30/50 °C 60/80 °C % % 97.2/96.1 84.6/89.2 96.9/96.3 86.4/89.1 Efficiency according to 92/42 CEE directive (30%) load % 109.4 109.3 Spec

  • geminox MERITE ZEM 2-17 C, - 52 - MAINTENANCE Disassembling the burner/fan unit: - Disconnect the electrical co nnections of the bur- ner/fan unit: • remove the 2 terminals (item A) of the cables co nnecting the ignition electrode to the ignition transformer, • remove the earth wire (item. J) from the burner, • removal at the back of the control panel (ite m 14): . ZEM-30-0 X501 terminal: of the cable terminal (item B) from the ioni- zation electrode, • removal at the fan: . of the 3-pin connector of the power cable (ite m C) from the fan - X2

  • geminox MERITE ZEM 2-17 C, - 32 - INSTALLATION 6 - HYDRAULIC CONNECTION 6.1 - Distributor recommendations ! When the boiler is assembled on an old installation, make sure that the installa- tion is rinsed with fresh water, so as to c lear any sediment stagnating in areas where the flow is slow. (Decantation should be provided). If the boiler is connected to a hard water s upply, install a limescale treatment system on the main cold water inlet of the installation (ZEM..SEP only). To prevent circulation noises in an ins- tallation featuring temperature c ontrols, the following is recom- mended: - Do not fit all the radiators with tempe- rature controls, - Fit a differenti

  • geminox MERITE ZEM 2-17 C, - 28 - INSTALLATION 5.4.2.4 - Installation examples Please refer to the guide when installing the kit. Note: - For lengths greater than 0.83 m (standard hori- zontal flue kit) use the extensions and bends sup- plied as an option. Lmax ≤ 8 m 5.4.2.4.1 - Straight horizontal balanced flue 160 Lmax ZEM-11-0 Fig. 23 Top view - Rear extraction - Accessory: - 1 horizontal balanced flue kit - l = 0.83 m. 160 ZEM-12-0 Lmax Fig. 24 Top view - Left hand extraction - Accessory: - 1 horizontal balanced flue kit - l = 0.83 m. ZEM-13-0 Lmax 160 Fig. 25

  • geminox MERITE ZEM 2-17 C, - 11 - TECHNICAL SPECIFICATIONS 5 - LIST OF COMPONENTS 5.1 - ZEM 2-17C / ZEM 5-25 C ZEM-02-0_BO 4 3 13 11 17 7 16 15 18 820 19 622231 24 21 5 14 12 10 2 9 1) Gas inlet 2) Gas valve (solenoids and regulator) 230 V 3) Gas burner 4) Combustion products outlet (flue) 5) Flue gas sensor 6) Heating flow 7) Boiler flow sensor 8) Heating return manifold 9) Water overheat safety 10)Ignition transformer 230 V 11)Fan 230 V 12)Boiler shell 13)Sight-glass 14)Microprocessor control panel 15)Low energy pump 16)Air bleed 17)Silencer

  • geminox MERITE ZEM 2-17 C, - 21 - INSTALLATION 3 - POSITION OF THE BOILER Define the location of the boiler by taking into ac- count various conditions: environment, accesses to th e boiler, etc. 3.1 - Rear wall spacer / fitting dimensions E G EF F H ZEM-07-0 D C ∅ 7 B A A BAA 220 mini Fig. 12 Top view Rear view Bottom view Models ZEM .. C ZEM .. SEP A 85 B 100 C 495 D 265 Emini 10 Fmini 10 G 82 H 55,4 min. 4 - DISASSEMBLING THE COVER ZEM-57-0 G F E Fig. 13 To open the front panel of the boiler: - loosen the 2 screws (E) on

  • - 58 - XI - OPTIONS 1 - REGULATION OF ROOM TEMPERATURE 1.1 - Room thermostat (REG 60) The Room thermostat is a room thermostat with a weekly programme, displaying the time and room temperature continuously. This thermostat is used to control the heating by ac- ting on the boiler. Fig. 56 1.2 - Room thermostat (REG 151) The REG 151 is a digital room thermostat with a weekl

  • geminox MERITE ZEM 2-17 C, - 4 - CONTENT VIII - GAS CONVERSION ............................................................................................................................ 47 1-GAS CHANGE..................................................................................................................................... 47 1.1 - Conversion from natural gas to propane (option) .................................................................... 47 2-GAS/CO2/CO/NOX FLOW CONTROL AND SERVICE PRESSURE CONTROL............................... 48 2.1 - Surveillance procedure ............................................................................................................ 49 2.2 - Setting table ....

  • geminox MERITE ZEM 2-17 C, - 56 - X - OPERATING FAULTS 1 - OPERATING FAULTS LIST (BOILER) Display A0 Description Solution Outside sensor fault Check that the sensor is correctly fitted and connected Boiler sensor fault Check that the sensor is correctly fitted and connected Flue gas detector fault Check that the sensor is correctly fitted and connected Flow sensor 1 fault Check that the sensor is correctly fitted and connected Flow sensor 2 fault (plate exchanger sensor/DHW stratification tank) Check that the sensor is correctly fitted and connected Faulty room unit Check the co

  • geminox MERITE ZEM 2-17 C, - 22 - INSTALLATION 5 - COMBUSTION PRODUCT FLUEING ! The combustion product outlet systems described in this manual are systems nor mally used on the European market. However, some of them cannot be used in all the countries of the EEC. The ins - taller or client must ensure that the flue sy stem chosen complies with local ins- tallation regulations. Please note that these are only samples of our standard flue configurations. For flue lengths in excess of the standard lengths shown please see our website at www. gemte

  • geminox MERITE ZEM 2-17 C, 8.4 - Wiring diagram 13 3 4 5 7 15 6 9 8 10 11 12 20 14 16 ZEM-10 - (T30. .00)1 D 44544 17 1 19 2 18 22 19 Fig. 45 1) Power supply 230 V - 50 Hz 2) Mode selector (Reset/Winter/Off/Summer) 3) Fan 230 V~ 4) Ignition transformer 230 V~ 5) Gas valve 230 V~ 6) Low energy pump connected to P2 on the control panel 7) Selector valve (ZEM SEP) 8) Flue gas sensor 9) Water overheating safety 10) Boiler flow sensor 11) DHW sensor (detection of the tap) (ZEM SEP) 12) Domestic hot water adjustment sensor (ZEM SEP/ ZEM C + BS) 13) Outside sensor 14) Ionization electrode 15) Ignition electrode 16)

  • geminox MERITE ZEM 2-17 C, - 12 - TECHNICAL SPECIFICATIONS 5.2 - ZEM 5-25 SEP 4 3 13 11 17 7 25 16 15 19 18 820627261 24 21 5 14 12 10 2 9 29 28 23 16 ZEM-25-0_BO 22 Fig. 4 1) Gas inlet 2) Gas valve (solenoids and regulator) 230 V 3) Gas burner 4) Combustion products outlet (flue) 5) Flue gas sensor 6) Heating flow 7) Boiler flow sensor 8) Heating return manifold with selector valve 9) Water overheat safety 10)Ignition transformer 230 V 11)Fan 230 V 12)Boiler shell 13)Sight-glass 14)Microprocessor control panel 15)Low energy pump 16)Air bleed 17)Silencer 18)Drain tap 19)Safety valve 3 bar 20)Safety valve outlet 21)Siphon trap 22)Cond

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