Carrier Ultra Operator's Manual

Text of Carrier Ultra User Guide:

• Carrier Ultra, 9 62--10601 The PRETRIP mode is for checking unit operation and evaluating operation of all modes. The unit will cycle thru all modes of operation at 30 second intervals. When Pretrip is complete, Pretrip mode is terminated and the unit returns to normal operation. The final PRETRIP mode is Defrost. When Defrost ends, PRETRIP will be complete. This is not a self-diagnosing pretrip test. No specific pretrip alarms will be generated. Pretrip must be monitored by the user to verify that the unit operates through all cycles. See Page 28 for more information on Pre

• Carrier Ultra, 36 62--10601 UNIT MAINTENANCE S CHEDULE For the most reliable operation and for maximum life, your unit requires regular maintenance. This includes oil and filter changes, fuel and air filter replacement, coolant replacement. Maintenance should be performed on the following schedule: SERVICE Every 1500 Hours (TV engine) Every 2000 Hours (DI engine) Yearly (ALL engines) D Drain the engine oil and replace oil filter.* D Check engine cooling system. D Check air cleaner. D Check all bolts, screws and unit mounting bolts for tightness. Tighten as required. D Check all belts. D Replace fuel filter. D Clean fuel pump filter. D Check battery terminals and fluid level. D Check compr

• Carrier Ultra, 34 62--10601 FUSES The fuses that protect the circuits of the Microprocessor control system are located in the control box on the roadside of the unit. They may be accessed by loosening the screws that hold the control box cover closed. The cover can be removed and hung below the control box by its tethers as shown below. F1 Fuse Purpose Amps F1 glow plug & starter solenoid 80A F2 fuel heater (optional) 20A F4 speed control solenoid & front unloader 15A F5 auto restart, out of range lights and SV3 (if equipped) 7.5A F6 fault light and DataLink (if equipped) 5A F9 Microprocessor 5A F11 fuel solenoid, clutch & defrost

• Carrier Ultra, 7 62--10601 Glow Time Engine Coolant Temperature Glow Time in Seconds Engine Coolant Temperature TV/Short (Default) DI/ Long Less than 32_F(0_C) 15 55 33_Fto50_F(1_Cto10_ C) 10 40 51_Fto77_F(11_ Cto25_C) 5 25 Greater than 78_F(26_C) 0 10 NOTE: When the unit is in Continuous Run mode and set for Manual Operation, the unit must be started manually WARNING Under no circumstances should ether or any other starting aids be used to start engine.

• Carrier Ultra, 8 62--10601 PRETRIP CHECK 1. FAULT STAND-BY COOL FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE P PP PP PP PP PP PP PP P 2. Press PRETRIP CHECK key to start PRETRIP. “PPPP” will appear on the display. 1. Start and run unit until box temperature is 40_F( 4.4°C)or lower.

• 21 62--10601 UNIT DATA The following table has columns for Code and English displays. English is the default setting. Change Functional Parameter to Code to see Code display format. Unit Data Codes CODE ENGLISH DATA CD1 SUCT Suction Pressure CD2 ENG Engine Hours CD3 WT CoolantTemperature CD4 RAS Return Air Temperature *CD5 SAS Supply Air Temperature *CD6 REM Remote Air Temperature CD7 ATS

• Carrier Ultra, 32 62--10601 RECOMMENDED TRANSPORT TEMPERATURES Below are some general recommendations on product transport temperatures and operating modes for the unit. These are included for reference only and should not be considered preemptive of the setpoint required by the shipper or receiver. More detailed information can be obtained from your Carrier Transicold dealer. P r o d u c t Setpoint Range O p e r a t i n g M o d e 1 P ro d uct ° °° °F ° °° °C O perat i ng M o d e 1 Bananas 56 to 58 13 to 14 Continuous Fresh fruits and vegetables 33 to 38 0.5to3 Continuous Fresh meats an

• Carrier Ultra, 23 62--10601 The following table has columns for Code and English displays. English is the default setting. Change Functional Parameter to Code to see Code display format. Display CODE ENGLISH ALARM DESCRIPTION AL0 ENG OIL ✔Low Oil Pressure AL1 ENG HOT ✔High Coolant Temperature AL2 HI PRESS ✔High Pressure AL3 STARTFAIL ✔Auto Start F ailure AL4 LOW BATT ✔Low Battery Voltage AL5 HI BATT ✔High Battery Voltage AL6 DEFR FAIL Defrost Override AL7 ALT AUX ✔Alternator Not Charging AL8 STARTER ✔Starter Motor AL9 RA SENSOR ✔Return Air Sensor AL10 SA SENSOR Supply Air Sensor AL11 WT SENSOR Coolant Temper

• 33 62--10601 PROBLEMS Everything possible has been done to ensure that your unit is the most reliable, trouble-free equipment available today. If, however you run into problems the following section may be of assistance. If you do not find the trouble that you have experienced listed, please call your Carrier T ransicold dealer for assistance. General Problems Uni

• Carrier Ultra, 26 62--10601 STOPPING UNIT FAULT STAND-BY FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE 1. To stop the unit, place the START/RUN - OFF switch to OFF position. - -- -2 22 20 00 0. .. .0 00 03 33 34 44 4. .. .5 55 5° °° °F FF F COOL

• Carrier Ultra, 25 62--10601 Standby Operation is for Ultra NDM units only. Check for proper motor rotation. Condenser air must be drawn into unit. To reverse rotation, stop unit, disconnect power cord and change polarity of plug.

• Carrier Ultra, 4 62--10601 UNIT OPERATION STARTING UNIT - AUT O FAULT STAND-BY START/STOP FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE 8 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 8* ** * FAULT STAND-BY START/STOP FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE - -- -2 22 20 00 0. .. .0 00 03 33 34 44 4. .. .5 55 5° °° °F FF F 1. Place the START/RUN -

• Carrier Ultra, 38 62--10601 In addition to the above service requirements please adhere to the following: S Non-synthetic engine oil should be changed at least once per year and synthetic engine oil should be changed at least once every 2 years, even if the engine has not run the necessary number of hours. S Standard coolant (anti-freeze) should be replaced every two years. Extended life coolant should be replaced every five years. A more detailed description of service requirements and procedures can be found in the Service and Operations Manual for your unit. This manual may be obtained from any Carrier Transicold dealer.

• Carrier Ultra, 24 62--10601 STANDBY OPERATION FAULT STAND-BY COOL FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE - -- -2 22 20 00 0. .. .0 00 03 33 34 44 4. .. .5 55 5° °° °F FF F 3. Place ENGINE/STANDBY switch in STANDBY position. 2. Plug in power supply. 1. Place START/RUN-OFF switch in OFF position For units equipped with electric standby: 4. Place START/RUN-OFF switch in START/RUN position. FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE WARNING Make sure the power plugs are clean and dry before connec - tor t

• Carrier Ultra, 29 62--10601 6. Over-all Unit - visually inspect the entire unit for leaks, loose bolts, frayed, loose, or broken wires, etc. The radiator/condenser coils of the unit should be free of dirt, bugs, cardboard, or any other debris that may obstruct airflow across the coils. The evaporator (located inside the trailer) should be free of debris also, especially stretch-wrap, which is often used during transport to prevent cargo shifting. 7. Start a Pretrip Check (See Page 8). The unit will cycle thru all modes of operation at 30 second intervals, and return to norm

• Carrier Ultra, 19 62--10601 FUNCTION CHANGE (PARAMETERS) The following table has columns for Code and English displays. English is the default setting. Change Functional Parameter to Code to see Code display format. Function Codes CODE ENGLISH DATA FN0 DEFR Defrost T ime Interval FN1 ON HIGH AIR High Air Flow FN1 OFF NORM AIR Normal Air Flow FN2 OFF T Minimum Off-time FN3 ON T Minimum On-time FN4 A REM PROBE Controlling Probe - Return Air FN4 B SUP PROBE Dual Controlling Probe - Return and Supply Air FN5 Degrees ForC Temperature Unit Displayed in _Cor_F FN6 ON TIME STRT Maximum Off-Time 30 Min FN6 OFF TEMP STRT Temperature and Minimum Off-Time Based Rest

• 35 62--10601 UNIT MAINTENANCE 3. Engine oil - the oils recommended for use in your refrigeration unit must comply with the American Petroleum Institute’ s (API) CI or higher rating or Mobil Delvac 1 synthetic oil. The use of any oil that does not meet this rating may affect the warranty on the engine in the unit. The use of oil of the proper weight (viscosity) is

• Carrier Ultra, 11 62--10601 Setpoints of -22°Fto+89°F (-30°Cto+32°C) may be entered via the keypad. The controller always retains the last entered setpoint in memory. If no setpoint is in memory (i.e. on initial startup), the controller will lock out the run relay and flash “SP” on the left hand display until a valid setpoint is entered. The setpoint may be changed up or down in 1° increments by pressing and releasing either the UP ARROW or DOWN ARROW key. You can not change setpoint when unit is in Pretrip or when viewing

• Carrier Ultra, OPERATOR’S MANUAL for Ultra/Ultra XL, Ultima and Solara Beginning With S/N HAR90573670 And Extra/Ultra XT Trailer Refrigeration Units With Standard Microprocessors 62--10601 Rev G Trailer Refrigeration FAULT START/STOP FUNCTION CHANGE UNIT DATA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERA TURE -20 34.5° F STANDBY FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE R

• 13 62--10601 The unit will remain in low speed after engine start-up - 5 minutes for XT products, 10 minutes for all others. If the unit fails to start, shuts down on a safety, or fails to run for the minimum run time, three consecutive times, the fault light is on. Low speed Start--up for low coolant temperatures is available on Configuration 7 for all units except those with EEPROM REV 3.23 and

• Carrier Ultra, 40 62--10601 EMERGENCY ROAD SERVICE At Carrier Transicold we’re working hard to give you complete service when and where you need it. That means a worldwide network of dealers that offer 24-hour emergency service. These service centers are manned by factory trained service personnel and backed by extensive parts inventories that will assure you of prompt repair. Should you experience a unit problem with your refrigeration unit during transit, follow your company’ s emergency procedure or contact the nearest Carrier T

• Carrier Ultra, 14 62--10601 CONTINUOUS RUN OPERATION FAULT STAND-BY FUNCTION CHANGE UNIT DA TA PRETRIP CHECK AUTO S/S CONTINUOUS MANUAL DEFROST ENTER SETPOINT BOX TEMPERATURE FAULT STANDBY POWER ON 1 0 START/RUN OFF STANDBY ENGINE - -- -2 22 20 00 0. .. .0 00 03 33 34 44 4. .. .5 55 5° °° °F FF F START/STOP Must Not Be Displayed 1. Check if START-STOP is displayed. If it is, press the AUTO S/S-CONTINUOUS toggle key to place unit in Continuous Run mode.

• Carrier Ultra, 28 62--10601 PRE- TRIP INSPECTION The pre-trip inspection should be performed before picking up any load. This inspection is essential to anticipate andhelp minimizethe possibility of “over-the-road” problems. These checks take only a few minutes. 1. Place the unit’s main switch in the STOP (0) position. 2. Fuel - drain any water and impurities from the sump of the refrigeration unit fuel tank by opening the drain-cock located on the bottom of the tank (if so equipped). Close the valve when only pure fuel emerges. Check the fuel level in the tank, ensuring that the fuel supply is adequ

• Carrier Ultra, 2005 Carrier Corporation D Printed in U. S. A. 0505 Carrier Transicold Division, Carrier Corporation Tr uck/Trailer Products Group P.O. Box 4805 Syracuse, N.Y. 13221 U.S A www.carrier.transicold.com North America Carrier Transicold 700 Olympic Drive Athens, GA 30601 USA Tel: 1--706--546--6469 Fax: 1--706--546--5207 Central America and Mexico Ejercito Nacional No. 418 Piso 9, Torre Yumal Col. Chapultepec Morales 11570 Mexico, D.F. Tel: (5255) 9126.0300 Fax: (5255) 9126.0373 A member of the United Technologies Corporation family. Stock symbol UTX CALIFORNIA Proposition 65 Warning Diesel engine ex

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