Atlantic Boilers BK20 Operating & Maintenance Instructions

Text of Atlantic Boilers BK20 User Guide:

• Atlantic Boilers BK20, BK20/BK30 30 SparepartsBK20,BK30 Ordernumber BK20 BK30 5�7 Boilerpedestal 035457 035457 5�8 Socketfornegativepressuremeasurement 037222-01 037222-01 5�9 Circulationpump 063262 063292 5.9a PWMplugwith2mcable 063292 063292 5�10 Shut-offvalve 037528 037528 5�11 Boilerdoor 5�12 Siliconsealstringforheatexchanger 035401 035401 6 Control,regulationelementsandsignallers 6�1 Controlset** 041371-05 041371-05 6�2 Control 042475-0

• Any use, installation, maintenance that is not effected in accordance with the rules specied in the operating instructions, or unauthorized modications to the factory-made equipment design shall result in expiration of every guarantee claim. Otherwise our “Conditions of Sale and Delivery” shall apply. Subject to technical change in terms of product improvement without notice.

• Atlantic Boilers BK20, 13 Functionanddescription 4.4 Technical data TheoperatingdataforthedeliveredFullyCon- densingBoilermaybefoundonthelabelorin theorderconrmation. Thepresentoperatinginstructionsareattached tothedeliveredFullyCondensingBoilerinclu- dingtechnicaldata,dimensionsandinstructions withregardtoinstallation,commissioningand maintenance. Thethirdpartyoperatingmanualsand/orcir- cuitdiagramsoftheboilerequipment,control systems,supplementarydocumentation,expert assessmentsetc.should

• Atlantic Boilers BK20, 17 Installationandconnection 6.3 Burner installation Step 1: Pulloutabovebothwingapsandturnthem down. Step 2: Leadburnerangebehindtheinsulationatthe burnerdoorandfastenitwithfourscrews.Then hooktheburnerangeupandxit. Step 3: Againhookupbothwingaps.

• Atlantic Boilers BK20, BK SERIES SUPER CONDENSING BOILERS OPERATING & MAINTENANCE INSTRUCTIONS ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected] FOR FULL PRODUCT RANGE & LITERATURE Visit www.atlanticboilers.com BK20 BK30

• Atlantic Boilers BK20, 29 SparepartsBK20,BK30 Ordernumber BK20 BK30 1 Boiler Boilermountedwithuegasfan 051701-11 051703-11 Boilerpre-mountedwithoutuegasfan 051700-11 051702-11 1�1 Boiler 046302 046303 1�2 Sealing 041057 041057 1�3 Cleaningcovercomplete 041060 041060 2 Casingparts 2�1 Sideelementright 037138-03 037182-03 2�2 Inspectionlid 041122-02 041122-02 2.2a Lockingspigot 041535 041535 2.2b Fixationplate 041534 041534 2.2c Retainingcam 041533 041533 2�4 Sideelementleft 037144-03 037184-03 2�5 Coveratthefront 03715

• BK20/BK30 4 Information 2 Information 2.1 Identication(label) Product Id. Nr. Heating output Flue gas temperature Max. operation temperature Max. operation overpressure Water content Electrical connection Protection class Installation type Degree of efficiency Country of destination Unit category Boiler number 0085 Oil Giersch (G) Produkt ID-Nr. CE-0032BQ2719 15 kW 19 kW 21 kW

• BK20/BK30 12 Functionanddescription combustionairshouldbesuckedinthroughan openingintheexternalwallandthecorrespon- dingpipeandthensuppliedtotheairinletofthe secondaryheatexchanger.Thecombustionair heatedfromcondensinguegasesinthesecon- daryheatexchangercomes�

• Atlantic Boilers BK20, BK20/BK30 26 TerminalassignmentandlegendtoConform6.0 8 Terminal assignment and legend to Conform 6.0 01 2 34 567 89 Änderung Datum Name Gepr. Norm Datum Urspr. Ers.dErs.fZust. Bearb. BU Blatt von 1 1 04.12.15 Regelung 6.0 40 41 42 47 48 49 50 43 44 45 46 51 52 53 54 55 56 57 58 59 0 - 10V 0 - 10V eBUS eBUS L N N 3 N 4 N 5 N 6 14 N 16 15 N 7 N L1 S3 B4 T2 T1 N 1 2 N N N 8 9 10 11 12 13 M P1 P2 P3 P4 P5 + - M1 + - M2 + - M3 T8 T6 eBus1 eBus2 P6 sw- sw+ ZIF 063935 Attention! Whenconnectinganexternalfeedingpump(P2),anadditionalrelayneedtobe interposed(e.g.partno.060115).

• Atlantic Boilers BK20, 19 Installationandconnection Option 1 Neutralizationboxalignedwiththepermanentlycondensing boiler. Option 2 Neutralizationboxatrightanglestothepermanently condensingboiler. Option 3 Neutralizationboxparallelbeneaththepermanently condensingboiler(additionalHTtuberequired).

• Atlantic Boilers BK20, BK20/BK30 14 Functionanddescription Pos. Description BK20 BK30 Watercapacity l 58 70 Weight kg 214 255 1 Safetygroupconnection DN 25(1") 25(1") 2 Reservoirowpipe(alternatively:heatinputpipe) DN 25(1") 25(1") 3 Reservoirreturnowpipe(alternatively:heatoutput pipe) DN 25(1") 25(1") 4 Condensatedrainage DN 25(1") 25(1") 5 Fluegasconnectionair-uegas-system (AFGS

• Atlantic Boilers BK20, 5 Information 2.3.4 Abouttheseoperatinginstructions Forreasonsofclarity,theseoperatinginstruc- tionsdonotcontainalldetailedinformationwith regardtopossibleconstructionalandequip- mentversionsoftheFullyCondensingBoilerin question.Atthesametime,itisnotpossibleto foreseeeveryimaginablecaseofinstallation, conguration,operationand/ormaintenance.In theeventyouwillrequireadditio

• Atlantic Boilers BK20, 27 TerminalassignmentandlegendtoConform6.0 Terminal as- signment Standard assignment Designation 40 Nominalvalueoutput0–10V 41 eBus(controlpanel,servicetool,sequencecontroller,remote control) 42Controlpanel Yes eBus(controlpanel,servicetool,sequencecontroller,remote control) 43 Yes Servicewaterchargepump 44 Yes Ambienttemperaturesensor 45 Buffertemperaturesensor,above (requiredforcascadeservice,buffermodeoperationandmixingcylinder)

• 31 SparepartsBK20,BK30 Ordernumber BK20 BK30 6�38 Burnercable** 042780 042780 6�39 Burnercablestage2** 046312 046312 6�40 eBusconnectionline** 042784 042784 6�41 Omegaconnectionspring** 038749 038749 7 Fluegasconduit 7�1 Fluegasconduitsetforboilerswithfan 036942-01 036942-01 7�2 KASStandardPODN125/80

• Atlantic Boilers BK20, BK20/BK30 20 Cleaning 7 Cleaning Maintenanceandcleaningworksmayonlybe carriedoutbyauthorizedskilledpersonnel. Attention Ateachservicecheck-up,theFullyCondensing Boilershouldbeswitchedcurrentless(main switchoftheFullyCondensingBoilerandmain switchoftheheatingsystem). Itisrecommendedtoplaceintheinstallation room,asaprecautionarymeasure,asignboard: “Attention!Boilercleaning!Donotputon power supply”. Pleaseuseduringt

• Atlantic Boilers BK20, 15 Delivery–transportationtoinstallationsite 5 Delivery – transportation to installation site 5.1 Safety instructions Duringloadingorunloading,anytransportation toinstallationsiteandalsoduringtemporarysto- rageorwarehousing,itisnecessarytocomply withregulations,warningsandinstructionsrela- tedtosafetyguidelinesoftherespectivecountry. 5.2 Unloading, use of hoist TheBKFullyCondensingBoilerisbroughtto shippingcompletelyorpartiallyassem

• Atlantic Boilers BK20, 7 Safetyinstructions combustion,underassistanceofaspecialized installingcompany. If,afteracleaning,repeateddustexposureshall stillbepossible,(forexample,duetospongy chimneyjoints),taketheappropriatemeasures (forexample,cleanthechimney). Modicationofthegasheatingsystem Theoperatormayundernocircumstancesmake changesintheheater,pipesforgas,electricity, water,airsupplyanduegas. Theseworksmaybeperformedonlybyahea- tingtechn

• Atlantic Boilers BK20, 11 Functionanddescription ◦ Connectingpiecesofseamlesstubesin accordancewithDIN1629 • Thesecondaryheatexchanger  PP/PP • Thermalinsulation/outercover ◦ 3-sidedmineralwool80mm ◦ Front–mineralwool40mmwithcoating integratedintothefrontdoor ◦ Boilercasing–steelplate1,25mm,scre- wedtogetherandpowder-coated. 4.2.4 Safety installations TheBKFully

• Atlantic Boilers BK20, 25 Cleaning Step 11: Againconnecttheneutralizationboxtothe condensatedrainagesystem(bearinmindthe provisionsofcl.6.4!). Re-establishingofoperatingcondi- tion • Connectthecondensatedischargesystem withtheneutralizationboxandthentothe wastewatersystem. • Filltheneutralizationboxwiththegranulate asdescribedabove(waterandgranulate). • Mountthestainlesssteelcombustioncham- ber.

• Atlantic Boilers BK20, 3 Overview–laws,regulationsandstandards DIN EN 304:2004/01 Condensingheatingboilers–testcodeforhea- tingboilerswithfan-assistedoilburners 1 BImSchV (22.03.2010) Regulationonsmallfurnaces ATV A 251 Removalofcondensatefromchimneys DIN EN 60 335-1:2010 DIN EN 60 335-2-102:2010 Safetyofhouseholdandsimilarelectricalappli- ances 2004/108/EG Electromagneticcompatibility Furthermore, for installation in Austria the following norms and regulations are valid: • ÖVE–Rulesandlocalrules • Art.15aB-VG • FAnlG–LawonfurnacesdatedJune12, 2011

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