Danfoss Termix AT BTD Operating Manual
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Danfoss Termix AT BTD, Operatingguide TermixATBTD 1.0TableofContents 1.0TableofContents.............................................1 2.0Functionaldescription......................................2 3.0Safetynotes.....................................................3 3.1SafetyNotes–general............................................3 4.0Mounting........................................................4 4.1Mounting...........................................................4 4.2Start-up..............................................................5 5.0MountinginstructionsTermixATBTDwall cabinet.....
Danfoss Termix AT BTD, OperatingguideTermixATBTD 2.0Functionaldescription Districtheatingsubstationwithtankfordomestichotwater preparationandwiththermostaticcontrol.Designedfor wall-mounting. Application TheTermixATBTDsubstationisacompletesolutionforhot water.TheTermixATBTDisapplicableforsingle-familyhouses orapartments. Domestichotwater(DHW) Thedomestichotwatercircuitconsistsofahotwatertankwithcoil andself-actingthermostaticcontrolvalve.Thehotwatertankand coilareenamelledandthetankcontainsamagnesiumanode.The substationisdeliveredwithabuiltinsafetyvalve. 2 DEN-GT VI.JV.Y3.02/LUK40692 DanfossDistrictEnergy
Danfoss Termix AT BTD, OperatingguideTermixATBTD 3.0Safetynotes 3.1SafetyNotes–general Thefollowinginstructionsrefertothestandarddesignof substation.Specialversionsofsubstationsareavailableon request. Thisoperatingmanualshouldbereadcarefullybeforeinstallation andstart-upofthesubstation.Themanufactureracceptsno liabilityfordamageorfaultsthatresultfromnon-compliancewith theoperatingmanual.Pleasereadandfollowalltheinstructions carefullytopreventaccidents,injuryanddamagetoproperty. Assembly,start-upandmaintenanceworkmustbeperformedby qualiedandauthorizedpersonnelonly. Pleaseco
Danfoss Termix AT BTD, OperatingguideTermixATBTD 4.0Mounting 4.1Mounting Installationmustbeincompliancewithlocalstandardsand regulations. Districtheating(DH)-Inthefollowingsections,DHreferstothe heatsourcewhichsuppliesthesubstations.Avarietyofenergy sources,suchasoil,gasorsolarpower,couldbeusedasthe primarysupplytoDanfosssubstations.Forthesakeofsimplicity, DHcanbetakentomeantheprimarysupply. Connectionsizes: Allconnections: G¾”(int.thread) Dimensions(mm): Withcover: 100L:H1180xW540xD520 150L:H1510xW540xD520 Weight(approx.):85–100kg Authorizedpersonnelonly Assembly,start-upandmaintenanceworkmustbeperformedby qualiedandauthorizedpersonnelonly. TermixATBTD5pipes Thep
Danfoss Termix AT BTD, OperatingguideTermixATBTD 4.1.1Installation Mounting: Adequatespace Pleaseallowadequatespacearoundthesubstationformounting andmaintenancepurposes. Orientation Thestationmustbemountedsothatcomponents,keyholes andlabelsareplacedcorrectly.Ifyouwishtomountthestation differentlypleasecontactyoursupplier. Drillings Wheresubstationsaretobewall-mounted,drillingsareprovided inthebackmountingplate.Floormountedunitshavesupport. Labelling Eachconnectiononthesubstationislabelled. Beforeinstallation: Cleanandrinse Priortoinstallation,allsubstationpipesandconnectionsshouldbe cleanedandrinsed. Tightening Duetovi
OperatingguideTermixATBTD 5.0MountinginstructionsTermixATBTDwallcabinet 5.1Mounting Wallbracket MounttheWallbracketaccordingtotheDrawing. UseAtocenterthetankonthebracket. B-AllpipethreadsareISO½” . Mountthecontainerunitinthewallbracket. 6 DEN-GT VI.JV.Y3.02/LUK40692 DanfossDistrictEnergy
Danfoss Termix AT BTD, OperatingguideTermixATBTD Sideplates Fastentherightandleftsideplatesbyplacingthekeyholesover thescrewsonthesidesofthewallbracket. 1Bottompanel Slidetheslotsinthebottompanelontothe2bushesintheside plates,andfastenthepanelwiththe2screwsinthefront. 2Topplate Mountthetopplate. 3Frontcover Mountthefrontcoverbyloweringthekeyholesontothescrews inthesideplates. 4Clockpanel Mounttheclockpanelbyloweringthekeyholesontothescrews inthesideplates. DanfossDistrictEnergy VI.JV.Y3.02/LUK40692 DEN-GT 7
Danfoss Termix AT BTD, OperatingguideTermixATBTD 6.0Design 6.1DesignTermixATBTD5pipes Yoursubstationmightlookdifferentthanthesubstationshown. Designdescription E Hotwatertankwithcoil 4 Safetyvalve S Siphon 20 Filling/drainvalve 1A Ballvalve,DVGW 41A Fittingpiece,coldwatermains 2 Singlecheckvalve 59 Differentialpressure/temperatureregulatorwithowlimiting 8 DEN-GT VI.JV.Y3.02/LUK40692 DanfossDistrictEnergy
Danfoss Termix AT BTD, OperatingguideTermixATBTD 6.2SchematicdiagramTermixATBTD5Pipes DHW DCW CWM DH Supply DH Return Yoursubstationmightlookdifferentthantheschematicdiagramshown. Schematicdescription E Hotwatertankwithcoil 4 Safetyvalve 1 Ballvalve 20 Filling/drainvalve 1A Ballvalve,DVGW 41A Fittingpiece,coldwatermains 2 Singlecheckvalve 59 Differentialpressure/temperatureregulatorwithowlimiting DHW:DomesticHotWater DCW: DomesticColdWater CWM: Coldwatermains DHSupply:DistrictHeatingSupply DHReturn:DistrictHeatingReturn DanfossDistrictEnergy VI.JV.Y3.02/LUK40692 DEN-GT 9
Danfoss Termix AT BTD, OperatingguideTermixATBTD 6.3DesignTermixATBTD4pipes Yoursubstationmightlookdifferentthanthesubstationshown. Designdescription E Hotwatertankwithcoil 4 Safetyvalve S Siphon 20 Filling/drainvalve 1A Ballvalve,DVGW 59 Differentialpressure/temperatureregulatorwithowlimiting 2 Singlecheckvalve 10 DEN-GT VI.JV.Y3.02/LUK40692 DanfossDistrictEnergy
Danfoss Termix AT BTD, OperatingguideTermixATBTD 6.4SchematicdiagramTermixATBTD4Pipes DHW DCW DH Supply DH Return Yoursubstationmightlookdifferentthantheschematicdiagramshown. Schematicdescription E Hotwatertankwithcoil 4 Safetyvalve 1 Ballvalve 20 Filling/drainvalve 1A Ballvalve,DVGW 59 Differentialpressure/temperatureregulatorwithowlimiting 2 Singlecheckvalve DHW:DomesticHotWater DCW: DomesticColdWater DHSupply:DistrictHeatingSupply DHReturn:DistrictHeatingReturn 6.4.1Technicalparameters Technicalparameters Nominalpressure: PN10 Ma
Danfoss Termix AT BTD, OperatingguideTermixATBTD 7.0Controls 7.1DHWtemperaturecontrol DHWtemperaturecontrol TherearevarioustypesofDHWtemperaturecontrolusedin Danfosssubstations. DHWtemperatureshouldbeadjustedto45-50°C,asthisprovides optimalutilisationofDHwater.AtDHWtemperaturesabove55°C, thepossibilityoflimescaledepositsincreasessignicantly. 7.1.1AB-QMcontroller(45–60°) QTisaself-actingthermostaticactuatordesignedtobeused asreturntemperaturecontrolthermostatinone-pipeheating systems. QTisdedicatedtobeusedwithAB-QMautomaticbalancing& controlvalve. AB-QMDN10-20(45-60°C) QTSensorsetting(turns) Temperaturesetting 01 2 34 5 6 20% 48,050,553,0 55,5 58,060,563,0 30% 47,049,552,0 54,5 57,059,562,0 40%
OperatingguideTermixATBTD 7.2Other 7.2.1Coldwatermeterttingpiece Thesubstationisequippedwithattingpieceforcoldwatermeter. Assemblyofcoldwatermeter: 1:Closeballvalves Closetheballvalvesoncoldwater,ifthereiswateronthesystem. 2:Loosennuts Loosenthenutsonthettingpiece. 3:Removettingpiece Removethettingpieceandreplaceitwiththecoldwatermeter. Donotforgetthegaskets. 4:Tighten
Danfoss Termix AT BTD, OperatingguideTermixATBTD 7.3Maintenance Thesubstationrequireslittlemonitoring,apartfromroutine checks.Itisrecommendedtoreadtheenergymeteratregular intervals,andtowritedownthemeterreadings. RegularinspectionsofthesubstationaccordingtothisInstruction arerecommended,whichshouldinclude: Strainers Cleaningofstrainers. Meters Checkingofalloperatingparameterssuchasmeterreadings. Temperatures Checkingofalltemperatures,suchasDHsupplytemperatureand DHWtemperature. Connections Checkingallconnectionsforleakages. Safetyvalves Theoperationofthesafetyvalvessh
Danfoss Termix AT BTD, OperatingguideTermixATBTD 8.0Troubleshooting 8.1Troubleshootingingeneral Intheeventofoperatingdisturbances,thefollowingbasicfeatures shouldbecheckedbeforecarryingoutactualtroubleshooting: •thesubstationisconnectedtoelectricity, •thestrainerontheDHsupplypipeisclean, •thesupplytemperatureoftheDHisatthenormallevel (summer,atleast60°C-winter,atleast70°C), •thedifferentialpressureisequaltoorhigherthanthenormal (local)differentialpressureintheDHnetwork–ifindoubt,ask theDHplantsupervisor, •pressureonthesystem-checktheHEpres
Danfoss Termix AT BTD, OperatingguideTermixATBTD 8.3Disposal Disposal Thisproductshouldbedismantledanditscomponents sorted,ifpossible,invariousgroupsbeforerecycling ordisposal. Alwaysfollowthelocaldisposalregulations. 16 DEN-GT VI.JV.Y3.02/LUK40692 DanfossDistrictEnergy
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