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EFOY EFOY Pro 600 Operation And Installation Manual

EFOY EFOY Pro 600 Manual Online:

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EFOY EFOY Pro 600 User Manual
EFOY EFOY Pro 600 User Guide
EFOY EFOY Pro 600 Online Manual

Text of EFOY EFOY Pro 600 User Guide:

  • EFOY EFOY Pro 600, 3. Operation 19 3.9 Automatic Antifreeze Feature Off Antifreeze mode This unit features an intelligent antifreeze feature. If the temperature drops close to the freezing point then the EFOY Pro starts automatically the charging mode to prevent freezing. As soon as the unit has warmed up enough it stops the antifreeze mode. The antifreeze mode works also if the unit is switched off. If the unit is in antifreeze mode, the message “Antifreeze mode” will appear on the second line. The first line will indicate the current operating mode, for example “Off”.

  • EFOY EFOY Pro 600, 6. Installation 31 6.4 Connecting the Exhaust Hose Within the fuel cell methanol and oxygen are converted into water and carbon dioxide. This chemical reaction generates off-heat which needs to be conducted together with water vapour and carbon dioxide to the outside. Connect the included exhaust hose and conduct the exhaust to the outside. Exhaust gasses contain moisture and may exceed 60° C, causing scalding. Exhaust by-products may contain injurious substances. Avoid inhaling exhaust directly or for long periods of time. It is possible to collect the generated water in a separate water cartridge. But make sure that there

  • 1. Introduction 7 1.3 Normal Operation The EFOY Pro fuel cells are automatic charging devices for 12V and 24V lead batteries. The unit may be used only to charge lead batteries that conform to the specifications in Chapter 2.3. The unit can be used according the specification in Chapter 2.3 for stationary and mobile operatio

  • Page 1/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 DR 1 Identification of the substance/preparation and of the company/undertaking - Product details - Trade name: METHANOL - Application of the substance / the preparation Solvents - Manufacturer/Supplier: SFC Smart Fuel Cell AG Eugen-Saenger-Ring 4 85649 Br

  • EFOY EFOY Pro 600, 3. Operation 16 1 2 3  Place a new sealed original-equipment EFOY fuel cartridge in the system (1).  Make sure the cartridge is fixed properly for mobile applications (2).  Only remove the childproof cap when the new fuel cartridge has been placed into the fuel-cartridge holder (3).  Screw the connector onto the new fuel cartridge.  Press reset on the control panel to extinguish the yellow warning light and the maintenance message. Notes: 

  • EFOY EFOY Pro 600, 6. Installation 34 6.6 Electrical Connection to the Battery All work should be carried out by qualified technicians in accordance with technical regulations. Improper connections or the use of wrong gauge wires could result in fire. All wires must be properly insulated and have adequate voltage rating. All connections must be tight. The use of uninsulated wires and contacts is not permitted. Use the wire harness (included) to connect the unit. The circuit connecting the battery must contain a fuse. Check the polarity (see illustration) before connecting the unit. Both sensor and power lines must always be connected. A

  • EFOY EFOY Pro 600, 1. Introduction 8 1.5 Seals of Approval These units have been tested in accordance with ECE Regulation No. 10 for electro-magnetic compatibility. Operation in motor vehicles is permitted. These units have undergone voluntary testing by TÜV SÜD for conformity with the basic requirements of IEC 62282-5 and have been awarded the seal of approval for product safety. 1.6 Disposal Packaging Packaging protects your unit during shipping. All materials use

  • EFOY EFOY Pro 600, 5. Troubleshooting 24 Message Solution Please check fuel cartridge connector (Error 72) Check fuel cartridge connection and screw cartridge on tightly. Check cartridge hose for kinks. Check hose and connection for dirt. Please refill service fluid (Error 30, 31) Add service fluid (see Chapter 5.4). Check that exhaust can escape and that ambient temperature is below 45° C. Please check battery voltage (Error 50, 51, 52, 53) Error 50: Battery voltage is too low (sense line) Error 51: Battery

  • EFOY EFOY Pro 600, Page 2/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 1) DR 5 Fire-fighting measures - Suitable extinguishing agents: CO2, powder or water spray. Fight larger fires with water spray or alcohol resistant foam. - Special hazards caused by the substance, its products of combustion or resulting gases: Can form explosive gas-air mixtures. Formation of toxic gases is possible during heating or in case of fire. - Protective equipment: Wear self-contained respiratory protective device. Do not inhale explosion gases or combustion gases. - Additional information Cool endan

  • 6. Installation 37 6.7 Combination with other energy sources The EFOY Pro can be combined with other energy sources which then load the battery together. A widely used combination is together with solar cells. In this case it is recommended to adjust the charging parameter of the EFOY Pro so that it only switches on if solar alone can not provide enoug

  • EFOY EFOY Pro 600, 6. Installation 35 To minimize current loss in the leads, the following cross section is recommended, should the battery charging cable be insufficient: Length [m] min. cross section < 5 m 2,5 mm² 5 – 10 m 4 mm² 10 – 15 m 6 mm² Accessories: Extension sense line 8 m (Art. No. 151 906 005) Extension Power line 8 m (Art. No. 151 906 006) Notes:  The EFOY Pro is charging the connected battery and the battery supplies the power for the application..  The EFOY Pro can only be used to charge lead batteries which conform to the technical specification (see chapter 2.3).  The EFOY Pro

  • EFOY EFOY Pro 600, 1. Introduction 5 1.2 Safety Information Read the instructions before operating and keep them nearby. Be sure to follow all directions in the manual. Do not open unit or fuel cartridges. Do not use force to open cartridges and do not refill them. Any modifications to the unit may affect safe operation, will lead to a loss of license and will void the warranty Use only original EFOY equipment. Do not store unit and fuel cartridges at temperatures above 45° C. Do not ope

  • EFOY EFOY Pro 600, 7. Data Interface and Accessories 43 Remote control (remote-on) The EFOY Pro can be activated via a switching contact at the CC1, which means that the charging mode can be activated The same function can be activated via the computer interface. . Automatic R Charging mode An “R” for “remote” will appear in the first line when the unit is operating in remote mode. Automatic R Charging mode You can lock or unlock the unit’s software from a remote location by pressing auto and >> simultaneously. This will deactivate the function and the unit cannot be started by a remote s

  • EFOY EFOY Pro 600, 8. Accessories and Spare Parts 44 Appendix 8. Accessories and Spare Par ts Use only original equipment! Use of unauthorized parts compromise safety and void the warranty. Category Description Item number Fuel cartridges Fuel cartridge M5 (2 pieces) 150 905 006 Fuel cartridge M10 150 905 008 Fuel cartridge M28 150 905 040 Accessories M28 adapter 151 905 012 Fuel level sensor FS1 151 905 006 Cluster Controller CC1 151 076 058 Interface adapter IA1 151 075 001 USB adapter 151 906 018 GSM modem GSM-2

  • EFOY EFOY Pro 600, 5. Troubleshooting 26 5.4 Replacing Service Fluid If service fluid is low the yellow light will turn on at the EFOY Pro and the message ”Please refill service fluid“ will appear at the control panel display. There is no need to add service fluid prior to the initial start-up. Use EFOY brand service fluid only. Switch off the unit before refilling fluid. Unplug the charge line. Always keep the device’s service fluid nozzle clean.  Use a clean pair of scissors to cut off the tip of the cap. The service fluid bottle is for one time use only.  Remov

  • 1. Introduction 6 There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges in accordance with instructions. We are required by law to print the following notice. Methanol is toxic if inhaled, ingested or if it comes into contact with skin. Irreparable damage may occur if inhaled, ingested or if it comes i

  • EFOY EFOY Pro 600, 3. Operation 12 3.2 Remote Control The optional remote control displays the current status and is used to control the EFOY Pro. Remote control connection: Connect the remote control with the included data line DL1. Then insert the plug into the left socket on the EFOY Pro marked „Remote Control“. If the included data line DL1 is not long enough, you can replace it with a commercially available network cable (Cat. 5 patch cable). 1 Display 2 Information button and language-selection button >> 3 On/Off button 4 Button for automatic operation aut

  • EFOY EFOY Pro 600, 2. Configuration 9 2. Configuration 2.1 Standard Equipment The following is included in the standard delivery package:  EFOY Pro fuel cell  Remote control with data line  Fuel cartridge holder with belt  Mounting plate for EFOY Pro  Exhaust hose  Charge line  Service Fluid  User manual 2.2 System Overview 1 Charge line connection 2 Remote-control connection 3 Data interface 4 Push button 5 LEDs 6 Connection for EH 1 exhaust hose and nozzle for service fluid 7 Fuel-cartridge connection 8 Cooling inlet (reverse) 9 Warm-air outlet and connection for

  • EFOY EFOY Pro 600, 2. Configuration 10 2.3 Specifications Fuel cells EFOY Pro 600 EFOY Pro 1200 EFOY Pro 1600 Max. charging power per day 600 Wh/day 1200 Wh/day 1560 Wh/day Nominal power 25 W 50 W 65 W Nominal voltage 12 V / 24 V 12 V / 24 V 12 V / 24 V Nominal charging current (12 V / 24 V) 2.1 A / 1.05 A 4.2 A / 2.1 A 5.4 A / 2.7 A Recommended battery capacity * (12 V) 10 to 100 Ah 20 to 200 Ah 25 to 250 Ah (24 V) 5 to 50 Ah 10 to 100 Ah 12 to 120 Ah Weight 7.8 kg (17.2 lbs) 8.2 kg (18.1 lbs) 8.4 kg (18.5 lb

  • EFOY EFOY Pro 600, Page 4/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 3) DR - Solubility in / Miscibility with water: Fully miscible. 10 Stability and reactivity - Thermal decomposition / conditions to be avoided: Protect from heat and direct sunlight. - Dangerous reactions Forms explosive gas mixture with air. - Dangerous decomposition products: No dangerous products of decomposition if used and stored according to specifications. 11 Toxicological information - Acute toxicity: - LD/LC50 values relevant for classifica

  • EFOY EFOY Pro 600, 6. Installation 32 Routing the exhaust hose At no time may siphoning occur in the hose. Make sure that the hose is neither clogged nor blocked. The exhaust hose may not be longer than 50 cm in order to prevent freezing in winter. The hose may be up to 150 cm long for summer operation and during transitional seasons. Up Down Avoid siphoning

  • 5. Troubleshooting 23 5.2 Problems and Solution At the EFOY Pro and at the remote control the red and yellow light indicate a system error. The remote control additionally shows a detailed error message.. The messages will assist you in solving the problem quickly and easily. Press the reset button on the control panel AFTER the problem has been solved.

  • EFOY EFOY Pro 600, 10. Material Safety Data Sheet Methanol 47 10. Material Safety Data Shee t Methanol We deliver methanol in the form of secure and certified fuel cartridges that protect you in normal operation from direct contact with methanol.. In case of accident or nausea, immediately seek medical assistance and present this safety data sheet.

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