Balluff SMARTCAMERA IO Operation & User’s Manual
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14 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The power plug connector supplies the SMARTCAMERA with the supply voltage and offers two I/O-24V switching signals (I/O0 & I/O1) for the connection with sensors, actuators or PLC. These two inputs and outputs feature a push-pull output stage. This allows using the output signal for PNP
Balluff SMARTCAMERA IO, 22 4 First Steps BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The camera is being configured via the BVS Cockpit. This web interface is being opened and operated via web browsers. The following commercially available browser are being supported: – Google Chrome version 24.0 and higher – Mozilla Firefox version 15.0 and higher – Microsoft Internet Explorer version 10 and higher 1. Recording the serial number of the SMARTCAMERA The serial number is located on the nameplate on the SMARTCAMERA. If the nameplate is not visible, you can also locate the SMARTCAMERA in the network via Windows Explorer (e.g.
Balluff SMARTCAMERA IO, 16 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The I/O light interface provides 24 volt and two I/O signals (I/O6 & I/O7). These I/Os, similar to the two I/Os at the power plug connectors (see section “Power” on page 14), are equipped with a push-pull output stage and a PNP input. I/O 6 & I/O 7 (I/O light plug connectors) Operation as input Voltage Signal 0 0…5 V < 2 mA Signal 1 11…30 V 2…5 mA Delay 0 → 1 < 150 µs 1 → 0 < 150 µs Operation as output Voltage Signal 0 0 V (+V D ) 100 mA max. Signal 1 2
Balluff SMARTCAMERA IO, www.balluff.com 3 BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english 1 User Instructions 4 1.1 Introduction 4 1.2 Typographical Conventions 4 1.3 Abbreviations 5 1.4 Copyright 6 1.5 Legal Requirements 6 1.6 Updates and Upgrades 6 1.7 Trademarks 6 2 Safety 7 2.1 Intended Use 7 2.2 General Safety Notes 7 2.3 Meaning of Warning Notes 7 2.4 Disposal 7 3 Product Description 8 3.1 Product Variants 8 3.2 Scope of delivery 9 3.3 Assembly 10 3.4 Product specification 11 3.5 Connections and Pin Assignment 12 3.6 Display elements 20 3.7 Cleaning 20 4 First Steps 21 4.1 Step 1: Establishing a network connection with the SMART CAMERA 21 4.2
www.balluff.com 5 1 User Instructions BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Numbers: – Decimal numbers are shown without additional indicators (e.g. 123). – Fixed-point numbers are shown with a period (e.g. 0.123). – Hexadecimal numbers are shown with the additional indicator hex (e.g. 00 hex ). Parameters: Parameters are shown in italics (e.g. CRC_16). Directory paths
Balluff SMARTCAMERA IO, www.balluff.com 27 5 Commissioning BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english All logical signals are permanently linked with the physical signals of the plug connectors. I/O 0 and I/O 1 exists twice. Signal I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7 Power Pin 2 Pin 4 I/O Pin 1 Pin 3 Pin 4 Pin 5 Pin 6 Pin 8 I/O Light Pin 2 Pin 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 +V DC I/O 0 GND I/O 1 +V ext I/O 6 Trigger GND I/O 7 Boost + − + − I/O 0 Common Out I/O 1 I/O 2 I/O 3 I/O 4 Common IN I/O 5 24 V 24 V PowerI/O Light I/O-Port I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7 Isolation Figure 24: Control plan If I/O0 is operated as output, pin1 at the I/O connection and
Balluff SMARTCAMERA IO, www.balluff.com 23 5 Commissioning BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english For the startup of the SMARTCAMERA, it is first integrated in the network environment. The different options are described in the following examples. This covers a large part of the applica- tion cases. To operate the SMARTCAMERA requires that the supply voltage is provided via the power connection in any case. The IO1 topology shows a simply design with an operating panel for the configuration of the SMARTCAMERA. The interaction with the system i
Balluff SMARTCAMERA IO, 10 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The camera features 12threads for installation at the location of use. Four threads each at the rear, the left and the right. This ensures a secure and reliable mounting. The following drawings describe the exact position of all mounting holes. Individual threads are also used for fastening optional accessories (see chapter 7.2 “Accessories”). 61 97,5 70 105,7 44,3 17 23,3 30,5 82,5 105,7 54,8 34,3 18 108,5 Figure 4: Mechanical connection (dimensions in mm) 60,9 28,5 69,5 24
Balluff SMARTCAMERA IO, 6 1 User Instructions BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Copyright © Balluff GmbH, Neuhausen a.d.F., Germany, 2015. All rights reserved. In particular: Right to duplication, modification, dissemination and translation into other languages. Please note that all texts, graphics and images contained in these operating instructions are protected by copyright and other protection laws. Commercial duplications, reproductions, modifications and disseminations of any type require the prior written approval of Balluff GmbH. All information and notes in these opera
Balluff SMARTCAMERA IO, 30 6 Communication Functions of the LAN Interface BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english After every status change, the camera sends the new status to the client. Length in bytes Structure Value Description 4 UINT32 42565350 hex Magic Number 4 UINT32 08 hex User data length in bytes 4 UINT32 12 hex Message ID 4 UINT32 Status word. A set bit indicates that the status is active (see the following table). In contrast to the fieldbus interface, the status bits do not have to be reset actively. If a status is no longer a
Balluff SMARTCAMERA IO, 20 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The operating states of the vision system, the IO-Link master and the LAN and fieldbus interface are displayed using LEDs. The display elements are distributed across the front and the under- side of the SMARTCAMERA. Displays on the front Displays at the plug connectors 2 1 4 3 1 2 Power LED Signal LED 3 4 LAN Act LAN Link Figure 17: Display elements on the front and at the plug connectors Displays on the front LED Display Function Power LED Off No supply voltage Illuminating green Inspection is running or waiting for a trigger Flashing green Inspection s
Balluff SMARTCAMERA IO, www.balluff.com 9 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Included in the scope of delivery: – SMARTCAMERA BVS SC – 2 × cap M12 – Safety instructions – Quick Start Guide A lens protection is available for specific environmental conditions which is screwed directly onto the camera housing, thereby meeting the requirements in accordance with IP67. B B 45 43,4 54 B-B (1 : 1) Figure 3: BAM PC-VS-023-1 (BAM02NA) Please note that only C-mount lenses with a maximum diameter of 42
www.balluff.com 31 6 Communication Functions of the LAN Interface BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Some applications require input data (e.g. comparison code or traceability data). This message transfers them from the client to the camera. Length in bytes Structure Value Description 4 UINT32 42565350 hex Magic Number 4 UINT32 User data length in bytes 4 UINT32 34 hex Mes
Balluff SMARTCAMERA IO, 28 6 Communication Functions of the LAN Interface BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The UDP sockets provide a similar functionality as that provided via the fieldbus interface. Port 36701 is used in all cases. To establish the connection, the camera expects a Connect message, then it starts to send out status updates and result data. If a client no longer wants to receive any additional data from the camera, he dispatches the Disconnect message and then closes the socket. The camera responds to a Connect message with a Connect response; in addition, the camera then sends a status message to the client so that the client is informed a
4 1 User Instructions BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english These operating instructions describe the SMARTCAMERA product from the Balluff Vision Solution BVS SC product family as well as the data interfaces and the startup for an immediate operation. The web-based software interface integrated in the SMARTCAMERA is described in the sepa- rate software manual (BVS Coc
Balluff SMARTCAMERA IO, www.balluff.com 7 2 Safety BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english The SMARTCAMERA BVS SC is a camera with integrated image analysis for contactless acqui- sition and examination of objects in industrial environments. The intended use also includes that you have read these operating instructions in their entirety and follow all the information - particularly the chapter Safety Instructions. Installation and Startup Installation and commissioning may only be performed by trained specialist personnel. Any damage resulting from unauthorized manipulation or improper use voids warranty
Balluff SMARTCAMERA IO, www.balluff.com 13 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english 8-pin M12 socket, X-coded Pin Description Function 1 BI_DA + Bidirectional data, Pair A + 2 BI_DA – Bidirectional data, Pair A – 3 BI_DB + Bidirectional data, Pair B + 4 BI_DB – Bidirectional data, Pair B – 5 BI_DD + Bidirectional data, Pair D + 6 BI_DD – Bidirectional data, Pair D – 7 BI_DC – Bidirectional data, Pair C – 8 BI_DC + Bidirectional data, Pair C + Information The cable must corre
www.balluff.com Original user's manual All rights reserved. Protected within the legally permissible limits of the United States and internationally. This document may not be copied or modified without prior written permission from Balluff. All the trademarks and names appearing here are for identification purposes only. Some of these trademarks may be regi- stered trademarks of t
Balluff SMARTCAMERA IO, www.balluff.com 25 5 Commissioning BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Figure 23: Communication tab in the System settings All variants of the SMARTCAMERA feature a 1 Gbit/s LAN interface for configuring and monito- ring the image analysis. Chapter “First Steps” on page 21 describes how this interface is used to establish the connection between computer and SMARTCAMERA. For some network topolo- gies, this simple description is not sufficient. The required steps are described below. SMARTCAMERA and PC are in different subnets of the network Subnets are explicitly created to be able to subdivide computers in different networks and to structure it in
Balluff SMARTCAMERA IO, 26 5 Commissioning BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english No DHCP server available in the network In this case, the IP address of the LAN port must be set manually. To do so, you have to connect with the SMARTCAMERA using a PC that is configured for automatically assigned, private IP address (see “First Steps” on page 21). The settings dialog for the IP address of the SMART- CAMERA is located on the BVS Cockpit web interface under the icon . This option also allows establishing a connection to the SMARTCAMERA if the manually set IP ad
Balluff SMARTCAMERA IO, www.balluff.com 21 4 First Steps BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english Three simple steps are required to initially start up and configure the SMARTCAMERA. Besides the SMARTCAMERA, the following is required: – Power cable – 24 V power supply – LAN cable – PC with web browser 1 2 1 2 Power LAN Figure 18: Establishing a network connection with the SMARTCAMERA Connect the SMARTCAMERA via the LAN port with the network. Depending on the network topology between computer and SMARTCAMERA, different network settings must be made on the compu
Balluff SMARTCAMERA IO, 18 3 Product Description BVS SC-_1280Z00-07-0_0 SMARTCAMERA IO english PNP mode PNP logic is predominantly used in Europe. The output is sourcing, the input is sinking. To operate the I/O port in PNP mode, Common Out must be supplied with +24 V (19.2…30 V DC ) and Common In with 0 V. If I/O0 is configured as input, it can be connected directly with the PNP output of a sensor, a PLC or similar. A 1 signal is being detected if the input is connected with Common Out. A 0 signal is being detected if the input is set to Common In or is not connected. 1 2 3 4 5 6 7 8 24 V + − I/O 0 Common Out I/O 1 I/O 2 I/O 3 Common IN I/O 5 I/O 4 Figure 11: PNP mode, I/O 0 configure
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