Allstate 788.94370 Operating Instructions And Parts List Manual

Text of Allstate 788.94370 User Guide:

• Cap, insulating, for L. T. socket DESCRIPTION Tube, insulatrng, for STOP cables Tube, insulating, for L. T. socket cables '1 I I 19 48170 18 57198 20 9754~ I Fig~re I Spare Par1 Numoer Tube, insulating, for head lamp cables Plug, for headlamp and horn cables Cable, for head lamp earth DESCRIPTION 11 12 1 t : i ~~: ;;gure i' Spare Part I - , Number I ~ ., ~.. I I ~>.-" 10 97689

• Allstate 788.94370, TABLE XII 2 15 60 . \ i ~ ~14 \ /1~J13 / \ : '~ / .~----_! r;lI- 7 A' -~l r .,' \ /3 61 u; . "~, \, \ \ ~/ 4 J11 48 .. ', '. \ ........ - i ~--.-_.-._-' --- Y."-~---- =-- ~\ . ~ '-, -_/ ------ ._;-- I')'~ ,,17 3 7 16 9 5 6' 3 4 2 \ I ~-, .\\ 1 -'~.' ..:.... •. \ ~// ~ /' 8 ---------' ~~.1 i i "-/ 44 43 42 PARTS LIST FOR CONTROLS Transmissions . Reu brake pedal ( Table XII) Figure I I DESCRIPTION I Figure I Spare Part DESCRIPTION Number Spare Part Number I 24929 Nipple, carburettor side 7 I 26249 Nipple, handlebars side I I 2 70891 Cable, thrott

• Allstate 788.94370, . --_.-. -'-'-'" , r---- I / \. ;' ----?....,P'"" .---_. Fig. 4 - Engin. installation and IUlp.olio" 1. Steering column and front suspension· 2. Engine· 3. Crankcase half. clutch side. with swinging arm . 4. Rear suspension spring with hy. draulic damper .. 5. Screw securing carburettor . 6. Bolt securing rear damper. 7. Bolt securing engine. MAIN SPECIFICATIONS Frame. - Of pressed and spot-welded steel sheet, with stream - lined monocoque - type structure. Suspension. Both front and rea r wheels: coil spring and hydraulic shock absorber . Engine. - Two - strok

• Allstate 788.94370, Figure I Spare Part Number DESCRIPTION I ~~~~:r I Spare Part DESCRIPTION 11 12 70615 5.8088 Packing, for horn Spring, securing horn 28 18425 Stud, for tail lamp attachment to chassis 13 14 15 5.8431 Screw, self tappin 70300 Horn 5.14725 I Bolt, securing stop switch 29 30 31 15178 16627 21473 Wing nut, for tail lamp attach- ment to chassis Washer, spring, for tail lamp attachment to chassis Spacer, tail lamp attachment to chassis 16 17 18 19 20 21 22 23 24 25 26 27 5.3104 5. 3054 70140 70144 70138 70141 55322 70726

• Allstate 788.94370, LUBRICATION CHART PAlT TO s.e OPERATION T I III E TYPf OF LUBlICANT LUBllCATtD Engine Mix gasoline with the following amount At each refilling of the fuel Non - detergent SAE 30 of lubricating oil: tank. MOTOR Oil - % pint of oil to 1 y~ gall. of gasoline. N. B. - With pre-diluted or additive oils, mix % pint of oil to each gallon of gasoline. Gear Box Warm up the engine and drain off oil. After the fi rst 600 miles Allstate Regular SAE 30. Pour some fresh oil in and run the en- and every 5000 miles. gine for a few seconds. Flush and refill with new oil (

• Allstate 788.94370, I Figure I Spare Part Number DESCRIPTION I Figure I Spare Parr Number: DESCRIPTIO 1 I ! i· I 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 70568 60565 101192 70591 70620 73555 5.12113 91469 : I I I 10061~ ! 1006171 100586 I 774 I 5.3105 5. 3055 70583 70589 19264 55989 Washer, plain Washer, spring lever, actuating, change gear Bolt, securing handlebars Nut, securing handlebars Plate, anchor Nut, speedometer housing Housing, speedometer, mls. (With parts Figs. 17 - 20- 40) . Packing, speedometer Plate, stop, for speedometer Body, handlebars Bolt, secu ri ng bracket Washer, spring sec. bracket Washer, plain, securing spee

• Allstate 788.94370, Figure I Spare Part Number i DESCRIPTION DESCRIPTION 13 14 15 16 17 57940 2800 97505 71053 57939 Ring nut, securing ball bearing Ball bearing Pinion, speedometer Cover, wheel hub Buffer, stop 39 40 41 42 43 44 90305 S.12761 83608 97108 S.1207 57945 Pin, for brake links Split pin, on pin for brake links Link front brake Link front brake Nut, on bolt sec. brake links Lever, front brake 18 19 20 70909 Pinion, speedometer 57941, Packing, ring nut 57935 Ring nut, for speedometer 45 46 S. 15123 97733 Bolt, securing mudQuard Washer, plain, for bolt securing mudguard 70606 Washer, spring 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 70605 97463 70604 70603 9

• Allstate 788.94370, TABLE IV I -# l ~ 2423 37 lIB' /31 29 j ' -a./ ~ / ~ ~ ,- ~ 33 W 32 .o@@g 36Jl.-S / ~7 / \ 35 34 PARTS LIST FOR ENGINE Flywheel . Magneto . Fan - Coils (Table IV) FiQure I P I Number Spare art DESCRIPTION I Figure I Spare Part I Number DESCRIPTION 2 3 4 5 6 48170 14501 a) 87400 101112 a) 85721 467661 Cap, for L. T. socket Terminal Sheath Cable harness (With parts Figs. 2 - 3 - 5). Cable, to flywheel Grommet 7 8 9 10 11 12 5.5981 79715 5. 3054 5.3104 5.963 90045 Circlip, for flywheel extra

• Allstate 788.94370, I I I I I ! I I / -// 33 PARTS LIST FOR ElECTRIC EQUIPMENT Head lamp - Tail lamp - Switch - Horn - STOP (Table XIV) Figure I N b Spare ParI urn er DESCRIPTION I :~~u~:r I Spare ParI I DESCRIPTION 92813 Cover, for switch it' 2 3 4 5 3213 28334 92949 92654 Screw, securing switch Screw, switch clamps Board, clamp, g. a. (With part Fig. 3). Switch, g. a. (Parts Figs. 1 - 2 - 4). - 40 - 6 70806 Socket, for bulb 7 16583 Bulb, double filament 8 70696 Spring, securing headlamp 9 150139 Reflector 10 150138 Headlamp, g. a. (Parts Figs. 6 - 8 - 9). "--_._-- . _____ ~_=== ... - -.--T""":"=-_ ~=====:-=

• Allstate 788.94370, LOCATING TROUBLES AND RUNNING IRREGULARITIES Carry out following checks when the engine does not start easily or runs irregulany. louting the lToubl. I Remedies louting the troubl. Remedie. 1------.:..------ ------------I-----.:..::.=..:~~....:.--.:.~---I-----------_l 4 .. Clutch troubln. DIFFICULT STARTING c) Clutch does not disengage completely: Excessive play on control cable. Adjust (see fig. 17). Fuel tanl< empty. Flter on c.roureltor Fuel tap body Carbureltor body Main jet Atomizer Pac ing of fuel tap 2. - Cubuntion Clogged dirty Turn to c reserve -, Ref

• Allstate 788.94370, TABLE IX 51 I "'e£J 52 / &, 47 53 - ----''\~---, I 54 \ PARTS LIST FOR STEERING COLUMN Steering column - Mudguard - Wheel hub . Security lock (Table IX) FiQure I I Number Spare Part DESCRIPTION I Figure I I Number Spare Part DESCRIPTION 85914 Stud, drum, front brake 2 3 4 5 5.13879 5.2314 5.12787 5.3108 Washer, plain, securing drum front brake Nut, securing drum front brake Split pin, securing drum front brake Washer, spring, securing wheel 6 5.1108 Nut, securing wheel 7 92517 Plug, for brake drum 8 100488 Drum, front brake (with fig. 1 ) 9 100483 Axle, front wheel 10 5.8708 Seal, front wheel axle 11 5141 Circlip, front wheel axle 12 2802 Ball bearing, fo

• Allstate 788.94370, Figure I Spare Part Number DESCRIPTION I ~~;"u~:r I Spare Parr DESCRIPTION 98144 Screw, securing pipe 98136 Packing, for pipe Fig. 49. 98140 Pipe 98433 Starter jet 90506 Valve, neadle 98430 Float 98138 Chamber of float 85418 Screw, securing cover 98141 Rocker 98147 Rod, for throttle control cable 98084 Slide, throttle 98132 i Spring, of throttle slid 85286 Packing 111497 Stud, jointing air cleaner to ca rbu rettor 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 5. 13782 112479 79882 111496 112482 79900 150600 92403 112501 5.1396

• Figure I Spare Part I Number DESCRIPTION I Figure Spare Part Number DESCRIPTION b) Order by meters or feet. J) Ferrules 2174 and 23825 must be lightly squashed on the cable sheafh on assembly. 61 97326 L r \ ! I I \ \ I I I I I 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 97755 97756 ! 26252 150483 I 1504~ I I 70895 1 70894

• Allstate 788.94370, TABLE III PARTS LIST FOR ENGINE ~, I --I Rear wheel hub. Gear group· L. T. socket Figure I I DESCRIPTION I Figure I I Number Spare ParI Number Spare Part 85914 I I 100492\ I Stud, for drum of brake' 8 I 2 5.12787 Split pin, for locking castle nut 9 61 3 5.2314 Nut, for securing drum 10 78522 4 150051 Washer, plain, securing drum 11 5.1108 5 100484 Drum, rear brake (with fig. 1) 12 111586 6 5.3108 Washer, spring, sec. wheel 13 97497 7 24410 Plaque, for brake jaw 14 \. 78366 - 18- (Table III) DESCRIPTION Jaw, rear brake, with lining Clip, spring, for brake jaws Spring, return, of brake jaws Nut, securin

• Allstate 788.94370, 12 267, Key Figu,,, I Number I 11 .. ,,, Parr I S.8420 ' DESCRIPTION Bolt, short, secu ri ng Li Gn r,,, " lOA halves I Figure I Spare Part I Number I 17 I 91356 DESCRIPTION Piston, 1st o/s, wrist pin (with parts Figs. 30 - 31 - 33) . '- I -<-. ' 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 111311 S.8421 110699 S.456 S.8731 S.6647 S.7125 110711 2856 110720 S.584 111666 S.1821 S.1510 S.7188 S.4515 a) 93233 S.6615 111307 111308 Crankshaft, g. a. (with part. Fig. 29). Bolt, securing crankcase halves Crankcase, g. a. (With parts Figs. 1 - 2 - 3 - 4 - 11

• Allstate 788.94370, F ,\ I r Lubrication. - By the oil in fuel mixture for piston, cylinder, wrist pin, can. rod, crankshaft, main bea- ring flywheel side. The clutch, the main bearing clutch - side and gear box operate in oil bath. Carburettor. - With float - chamber (see fig. 11). Air goes to the car- burettor through a large silencing chamber with filter (air cleaner). Model .af carburet or: Dell'Orto SHB 16/16 - Venturi 16 mm. (0." 630) - Main jet 74/100 (0."0291 ) Idler jet 42/100 <0".0163) - Air vent for main

• Allstate 788.94370, '/ TABLE VI 44-~ 2---0 27 ·'!:iJ PARTS LIST FOR CHASSIS Saddle - Fuel tank· luggage carrier 221 , 23 (Table VI) .{ Figure I I Number Spare Pan DESCRIPTION I Figure I Number Spare Part DESCRIPTION 2 3 4 5 5.1107 5.3107 97970 71734 100379 Nut, securing luggage carrier and fuel tank Washer, spring, securing lug- gage carrier, fuel tank and saddle Carrier, luggage Packing, of filler cap Fuel tank (With parts Figs. 4 - 6 - 11 - 12 - 13 - 14 - 31 - 34). 6 7 8 9 10 11 d) 71728 5.1108 2383 98501 98500 8446 Cap, filler, of fuel tank Nut, securing grip on saddle Washer, plain, securing gri

• _. __ .. _ r-" .• 0.1 __ "" ~ ........ , '-VIII lllC:: IICIIUICUd(~ in he normal position. The key can be extracted from the lock even if the handlebars are free. Do not lubricate he steering lock. Central Stand. - A two - legged stand is arranged un- der the floorboard. A strong return spring holds it in contact with the floorboard and keeps it from vibrating while

• Allstate 788.94370, Figure Spare Parr Number 9 78588 10 5.3110 11 5.1110 DESCRIPTION Bolt, securing the engine to chassis Washer, spring Nut, for secu ri ng eng i ne to chassis I ~~~~:r I Spare Part 23 48591 24 150264 25 70635 DESCRIPTION Cap, threaded, of shock - ab- sorber Buffer Tube, protection, of shock - absorber 12 13 14 15 16 17 18 19 20 21 22 48596 70647 2/22832 1 70638 228281 17385 84603 70640 5.6721 2/83819 90150 Buffer Stem, g. a. (With parts Figs. 26 - 27 - 28 - 29 - 30 - 31 - 32 - 33). Valve, discharge, g. a. (With par

• Allstate 788.94370, Figure i Spare Part I DESCRIPTION I Figure I Spare Pan DESCRIPTION Number Number 12 57878 I Body, shock - absorber 25 57888 Stem of shock - absorber l 13 57893 Buffer, lower 26 S.12108 Nut, securing shock - absorber, I upper side 14 57892 I Buffer sleeve, securing shock - '! I absorber bottom 27 S.3108 Washer, spring I 15 22759 Valve, discharging 28 55040 I Washer, plain, securing shock - I· 17385 1 absorber, upper side 16 Washer, seal 29 57012 Buffer, securing shock - absor- 17 84603 Spring, of seal washer ber, upper s

• Allstate 788.94370, I I: I 1 ; I TABLE XIII i ~fl~1~ . -28 ~~' PARTS LIST FOR HAND TOOLS AND ACCESSORIES Wheel - Tools - Accessories (hble XIII) Figure I I DESCRIPTION I Figure I Number Spare Part Number Spare Part 3204 Screwdriver 6 848291 2 11469 I Roll, tool 7 100662 ' 3 914221 Roll, tool g. a. ( Parts Figs. 1 - 2 - 4 - 5 - 6). I 8 51199 . 4 100511 Spanner, box ( 11 - 14 - 21 S.3108 I mm.). 9 5 178561 Spanner, single open end 8 10 S.1108 !I ': mm. II I I I I I' -38- I l ------ ---- DESCRIPTION Spanner, single open end 7 mm. Bracket, spare wheel (With parts Figs. 8 - 9 - 10- 11-12-13-14). Cap, securing wheel Washer, spring, securing spare wheel and rim Nut, spring, se

• Allstate 788.94370, \ • J XII' ) I 7 ) - r p,,, I ( 4876 1 S. 12277 I ! S.3058 I 85083 S.12468 150718 97882 150717 150442 DESCRIPTION Bolt, seCUring sp,,-,q wheel bracket Bolt, securing spare wheel bracket Washer, plain Packing, securing spare wheel bracket Bolt, rim Flange lyre Wheel, g. a. Parts Figs. 17 - 19 - 22). Tube, inner 21 22 23 24 25 26 27 28 Spare Part I 84630 85058 150934 98708 98707 S.3106 S.1106 98912 153000 DESCRIPTION Rim (With part Fi;. ~5J. Measure, for fuel mixture Rim, g. a. (Parts Figs. 9 - 10- 16 - 20). Bar, front, for pillion seat Bar, rear, for pillion seat Washer, spring, securing pil- lion seat Bolt, securing pillion seat Pillion

• TABLE VII 33 ~ ~ ~~- ·34 36 37 35 5 r~ F4 - 41 ~~ 19 ~ 20 i!!i ...... 21 ~ 22 3- 46 " I -;-- , / .. - - 45 t::J .. 44 2 38 39 PARTS lLST FOR CHASSIS Chassis - Tool box· Channels - Stand (Table VII) Figure I Spare Part Number DESCRIPTION I ~~~~:r I Spare Part DESCRIPTION 2 3 4 5 6 90958 101129 100389 71638 12218 S.10869 Plug, for spare wheel holes Chassis of motor - scoo

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