Roundup UTX-200L Manual
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Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 1 P/N 1010992 Rev. K 03/15 McDonald’s UNIVERSAL TOASTER MODEL UTX-200L Manufacturing Number 9210805 & 9210806 Place this manual in the Toaster section of your Equipment Manual. Manufactured exclusively for McDONALD’S ® BY A.J. ANTUNES & CO. 180 KEHOE BLVD. CAROL STREAM, ILLINOIS 60188, U.S.A. PHONE: 1-630-784-1000 TOLL FREE: 1-877-392-7854 FAX: 1-630-784-1650 www.ajantunes.com TABLE OF CONTENTS This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 2 P/N 1010992 Rev. K 03/15 McDonald’s General This manual is produced for the Universal Toaster. The Universal Toaster is designed to toast a variety of buns (crowns and heels), bagels, and muffins. Its unique design allows the toaster to automatically switch temperatures and conveyors based on the choice of toasting zones made by the user. The Universal Toaster uses a combination of contact, impingement, and radiant toasting technologies to provide an evenly toasted product. This manual provides the safety, installation, and operating procedures fo
UNIVERSAL TOASTER UTX-200L 3 P/N 1010992 Rev. K 03/15 McDonald’s SPECIFICATIONS WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH. • Electrical ground is required on this appliance. • Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a quali
UNIVERSAL TOASTER UTX-200L 4 P/N 1010992 Rev. K 03/15 McDonald’s Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. IMPORTANT SAFETY INFORMATION In addition to the warnings and cautions in this manual, use the following guidelines for safe operat
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 5 P/N 1010992 Rev. K 03/15 McDonald’s UNIVERSAL TOASTER UTX-200 1 P/N 1010904 09/06 McDonald’s UNIVERSAL TOASTER MODEL UTX-200 Manufacturing Number 9210800 and 9210802 Place this manual in the Toaster section of your Equipment Manual. Manufactured exclusively for McDONALD’S ® BY A.J. ANTUNES & CO. 180 KEHOE BLVD. CAROL STREAM, ILLINOIS 60188, U.S.A. PHONE: 1-630-784-1000 TOLL FREE: 1-877-392-7854 FAX: 1-630-784-1650 www.ajantunes.com TABLE OF CONTENTS This manual is for the exclusive use of licensees and employees of McDonald’s Syst
UNIVERSAL TOASTER UTX-200L 6 P/N 1010992 Rev. K 03/15 McDonald’s Bun Buffer Unit Crumb Tray Breakfast Chute Power Cord Release Sheet Retainer Bar Platen Release Sheet Bun Feeder INSTALLATION (continued) NOTE: When installing the Release Sheet, make sure it is not caught in the conveyor. Additional Release Sheets can be obtained through your Authorized Se
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 7 P/N 1010992 Rev. K 03/15 McDonald’s Operating Instructions NOTE: To ensure proper operation, toast some test product at the start of each day or whenever the unit mode is changed. NOTE: The UTX-200L has three operational modes: Bagel and Muffin (breakfast) and Lunch (crowns and heels). The unit always starts up in Muffin Mode. OPERATION SELECT SELECT NOTE: If the toasting quality needs adjustment, refer to Adjusting Toasting Quality in the Operation section of this manual. Testing 20 #####, #####, ##### PRGM MOTOR PLTN UT I/R NEXTPREV SELECT BREAKFAST/LUNCH ADJUST Antunes UTX-200 #####, #####, ##### PRGM MOTOR PL
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 8 P/N 1010992 Rev. K 03/15 McDonald’s Lunch Ready PRGM MOTOR PLTN UT I/R NEXTPREV SELECT BREAKFAST/LUNCH ADJUST Muffin Ready Lunch Wait PRGM MOTOR PLTN UT I/R NEXTPREV SELECT BREAKFAST/LUNCH ADJUST Muffin Ready Press UT for Lunch PRGM MOTOR PLTN UT I/R NEXTPREV SELECT BREAKFAST/LUNCH ADJUST Breakfast to Lunch Change-over Follow these steps to change from Breakfast mode to Lunch mode: NOTE: Do NOT toast any lunch products until the unit displays the Lunch Ready message. UT Muffin Ready Location of the UT Breakfast/Lunch Button OPERATION (continued) Press the UT Breakfast/Lunch button once to prepare the u
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 9 P/N 1010992 Rev. K 03/15 McDonald’s Product Labels and Toasting Product The UTX-200L can toast Bagels, Muffins, Bun Crowns, and Bun Heels, but not all products are inserted into the toaster the same way. Product Labels are placed on the toaster to illustrate where and how specific products should be inserted for proper toasting. If the Product Label reads: Then insert the product as follows: Heel Insert Heel with the cut side facing the Platen. Refer to the appropriate Product Label Crown Insert Cr
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 10 P/N 1010992 Rev. K 03/15 McDonald’s OPERATION (continued) Bun Thickness Compression Control Knob Settings During Lunch operation only, the UTX-200L uses a Bun Thickness Compression Control Knob for proper toasting of heels and crowns (Figure 2). For best toasting quality, set the Bun Thickness Compression Control Knob to 3. NOTE: The Bun Thickness Compression Control Knob is NOT used during breakfast mode. 1 3 2 5 4 COMPRESSION 6 7 Recommended Bun Thickness Compression Control Knob settings (used in Lunch mode ONLY) Figure 2. Bun Thickness Compression Control The UTX-200L and the CTX-200L are designed
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 11 P/N 1010992 Rev. K 03/15 McDonald’s OPERATION (continued) Viewing the Program Mode Settings Follow these steps to view the Program Mode: NOTE: Do NOT change these settings. 1. From any operation mode (Bagel Ready, Bagel Wait, Muffin Ready, Muffin Wait, Lunch Ready or Lunch Wait) open the Front Cover and press and hold the PRGM button for 3 seconds. 2. The following appears on the display: Program Muffin (or Bagel or Lunch) Press Select 3. Press the SELECT button and use the NEXT or PREV buttons to scroll through the following cat- egories (Refer to the Universal Toaster Settings section for more informa
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 12 P/N 1010992 Rev. K 03/15 McDonald’s OPERATION (continued) UTX-200L Unit Status Mode This mode provides feedback on how the unit’s sys- tems are performing. No adjustments can be made in this mode. Also, the display will remain on the selected screen in this mode until you switch screens or exit Unit Status Mode. Follow these steps to view the Unit Status mode. 1. From any operation mode (Bagel Ready, Bagel Wait, Muffin Ready, Muffin Wait, Lunch Ready or Lunch Wait), open the Front Cover and press and hold the ADJUST button for 3 seconds. 2. T
UNIVERSAL TOASTER UTX-200L 13 P/N 1010992 Rev. K 03/15 McDonald’s OPERATION (continued) Shutting down the UTX-200L Follow these steps to shut down the toaster: 1. Turn the Power Switch off. 2. The unit enters cool down mode and displays OK to Clean. The fans continue to run. This cool down mode continues for 45 minutes and shuts the unit down automatically when complete. WARNING To av
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 14 P/N 1010992 Rev. K 03/15 McDonald’s OPERATION (continued) Adjusting the Upper and Lower I.R. If toasted muffins and/or bagels are too light and the toasting quality is at the darkest setting, you may need to increase the Upper and Lower I.R. percentages from their default settings. NOTE: The Muffin and Bagel modes must always have the same Upper and Lower I.R. settings. 1. While in Muffin Ready mode, open the Front Cover and press and hold the PRGM button for 3 seconds to go into Program mode. NOTE: The unit
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 15 P/N 1010992 Rev. K 03/15 McDonald’s DAILY: Cleaning the Accessories, Release Sheet, and Vertical Conveyor Belt NOTE: Do NOT wash accessories in the Power Soak machine. CLEANING THE ACCESSORIES AND TOASTER 1. Turn the Power Switch off. The red light on the switch turns off (if present). 2. The unit enters cool down mode and displays OK to Clean. The fans continue to run. This cool down mode continues for 45 minutes and shuts the unit down automatically when complete. NOTE: You do NOT need to
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 16 P/N 1010992 Rev. K 03/15 McDonald’s Figure 8. Back Panel Release Latches SELECT SELECT LOCKED UNLOCKED (Horizontal) (Vertical) Release Latches (on BOTH sides of the rear of the unit) are locked when in the horizontal position. Turn both latches to the vertical position to open and unlock the Back Panel. Figure 9. Master Links Screws 2. Apply McD © Heavy Duty Degreaser (HCS) on a clean, sanitizer soaked grill cloth. Wipe the exposed part of the Conveyor Belt with the grill cloth from side to side. U
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 17 P/N 1010992 Rev. K 03/15 McDonald’s TROUBLESHOOTING Problem Possible Cause Corrective Action No Display and/or no light on the Power Switch. Unit not plugged in. Plug the power cord into the appro- priate outlet. Hi-Limit thermostat is tripped. Reset Hi-Limit. Circuit Breaker tripped. Reset Circuit Breaker. Power Cord and/or plug are damaged. Contact your maintenance person or Authorized Service Agency. Inoperable Power Switch. Unit displays one of the following messages: Upper IR Heater Fault or Lower IR Heater Fault Failed heater. Allow about 10 minutes for the toaster to self adjust. Wire disconnected in IR circuit. Control wires to t
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 18 P/N 1010992 Rev. K 03/15 McDonald’s TROUBLESHOOTING Problem Possible Cause Corrective Action Unit displays the following message: Platen Fail NOTE: A Thermocouple which has become grounded will cause erratic controller behavior. The Thermocouple in the Platen circuit has failed. The toaster cannot be operated in Lunch mode with this type of failure. Contact your Authorized Service Agency for service. Unit displays the following message: Platen SSR Fail A control relay has a short or the Thermocouple is not pushed into Platen correctly. The toaster will open the C1 contac- tor, disabling the toaster. Contact your Authorized Service Age
Roundup UTX-200L, UNIVERSAL TOASTER UTX-200L 19 P/N 1010992 Rev. K 03/15 McDonald’s REPLACEMENT PARTS CAUTION To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and UNPLUGGED before servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. UTX-200L Components 5 1 2 3 4 6 8 1 0011898 Assy., Bun Buf
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