Panasonic KXF-293C Operating Instructions Manual

Text of Panasonic KXF-293C User Guide:

• Panasonic KXF-293C, Page 3-1 293C-E-EMA03-A01-01 Chapter 3 CHANGING THE CHANGING THE PRODUCTION BOARDS PRODUCTION BOARDS Changing the production boards To dispense to the different board from the former one, it is necessary to adjust the device for board or supply the production materials. This section describes changing the production board, considering the data of pro- duction board on the PT. Machine adjustment positions related to the change of production boards Option [Manual] Pin positioning unit position 293C-011P 273C-0029 Syringe [Manual] Head Joint [Manual] Nozzle [Manual] Left board conveyor Left board conveyor width adjustment (Automatic) Option Temperature control unit temperature chang

• Panasonic KXF-293C, Page 4-6 4-3-2 Evolution Data As for the block recognition, all recognition coordinates extended from the recognition position of board recognition data and each block origin coordinate of block attribute data can be checked. 1. Press Evolution data . ∗ Only when A point or AB points of recogni- tion mode are selected, Evolution data is displayed. 2. Check data and press . • The board recognition data screen reappears. 293C-E-EMA04-A01-01 Board Recognition Data 293C-EEn-DmFdEd-001

• Page 3-11 CHANGING THE PRODUCTION BOARDS 3 3-6 Board Transfer Test After adjusting the board rail width and support pins, carry out the board transfer test and check that the board is transferred smoothly. NOTICE Actually the transfer test of whole line is carried out. This section describes the board on the rear conveyor of pre-station, after the transfer test t

• Panasonic KXF-293C, Page 4-14 293C-E-EMA04-A01-01 4-9 Data Check The production data is checked. 1. Press Data check . • The data check screen appears. Normal data • Some data is not checked by the function switch (set in PT). • For the normal data, “OK” appears. Abnormal data 2. After checking abnormal data, press Check continue . • For the abnormal data, “NG” appears, and the detailed information is displayed at the top of screen. 3. Press . • The data modification menu reappears. 293C-EEn-DmDc-002 293C-EEn-DmDc-001

• Page 5-3 TEACHING 5 Before Teaching 293C-E-EMA05-A01-00 5-1-2 Lighting Board recognition (Lighting by two LED lights) The recognition is carried out by the reflected light (board, bad mark, and dot recognition) using LED lighting (coaxial and side lighting) like the figure. LED lighting in board recognition Board Camera Recognition mark Recognition device (PRU image process) LED (c

• Panasonic KXF-293C, Page 5-11 TEACHING 5 4. Press PCB data edit . 5. Check and correct coordinates of bad board mark position. 6. Press . • The screen of procedure 4 reappears. 7. Press Block rpt data edit . • The block attribute data screen appears. 293C-E-EMA05-A01-01 293C-EEn-DmPd-001 To the next page Bad Mark Recognition Teaching

• Panasonic KXF-293C, Page 6-11 FILE OPERATION 6 File Operation of Floppy Disk 6-2-3 Loading and Saving the Machine Parameter This section describes loading and saving the machine parameter. a) Loading The machine parameter of floppy disk is loaded to the memory of machine. 1. Press Sub opn . • The menu screen of sub operation appears. 2. Press . 3. Press Yes . • The message “Data name loading” appears and loading the machine parameter starts. ∗ To quit loading, press No . Mach prmtr load 293C-E-EMA06-A01-01 3Y3C-EEn-FmFd-001

• Panasonic KXF-293C, Page 9-4 293C-E-EMA09-A01-02 9-2 Cycle Time Slows Down during Automatic Operation 9-2-1 Slowdown of Cycle Time due to Dispensing Stability Timer When data are input in StableTm (dispensing stability timer), tact time slows down. [∗ Slowdown of cycle time = Slowdown of Tact time (s)) × (Number of points)] Therefore, when you want to give priority to cycle time, change this timer to “0.” NOTICE When StableTm as set “0,” the trouble such as thready bond, etc. may occur. 9-2-2 Slowdown of C

• Panasonic KXF-293C, Page 5-8 11. Print the recognition result. 12. Press Fiducial data edit . • The board recognition data screen appears. 13. Enter the recognition result printed at the procedure 11. 14. Press . • The production data teaching screen appears. 15. Press . • The board is discharged and teaching ends. 293C-E-EMA05-A01-01 Board Recognition Teaching 293C-EEn-DmFd-004 293C-EEn-DmPtBr-005 3Y3C-086P

• Panasonic KXF-293C, Page 6-17 FILE OPERATION 6 File Operation of Floppy Disk 4. Press Yes . ∗ To quit initializing the floppy disk, press No . • The message “Disk initializing” appears. 5. Press OK . • The file operation screen of floppy disk reap- pears. 293C-E-EMA06-A01-01

• Panasonic KXF-293C, Page 5-16 293C-E-EMA05-A01-01 Dot Recognition Teaching 5-4-3 Creating Procedures There are following two ways of getting the teaching area of bond. In using our standard bond, the first one is effective. 1. Area default setting 2. Teaching by recognizing the bond of actual preparatory dispensing Area default setting This area is the teaching area. 1. Press Production data teach on the data modification menu screen. 2. After turning off the servo switch, press UNLOCK , then START . • The production data teaching screen appears. elzzoN aeradradnatsruOretemaiddnoBeniltuO elzzon

• Panasonic KXF-293C, Page 8-9 MACHINE SETTING 8 Setting the operator customization 3) Immediate stop screen when the data modification and the machine configuration are selected • When it is the immediate stop screen in the operator mode, the item of data modification and machine configuration appears. ∗ The switch displayed on the immediate stop screen is effective only in data modification and machine configuration. 293C-E-EMA08-A01-01

• Page 1-5 1 OUTLINE OF EQUIPMENT 293C-E-EMA01-A01-00 Characteristics of Machine LCD color touch panel The LCD color touch panel is used for the operating part. The indicator is easy to see and Japa- nese and English indications are changed easily, too. • Operation for each class Dividing the operation screens to each of Operator, engineer, and serviceman modes lessens the false operation to the

• Panasonic KXF-293C, Page 3-2 293C-E-EMA03-A01-01 3-1 Changing the Production Data This section describes loading data from PT as an example. To load data from PT, two ways of “a) Transferring from PT to this machine” and “b) Loading by the file operation” are available. • To load data of the floppy disk, see “Chapter 6 File Operation.” ∗ Loading data to use deletes data used by now. To store data used by now, save it. NOTICE See “Chapter 5 Teaching” for carrying out the board recognition, bad mark, a

• Panasonic KXF-293C, Page 12 SAFETY PRECAUTIONS Be sure to observe M32E 293C-E-EMA00-A03-01 WARNING Warning labels The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Rear view of warning label indicated positions Label part No. 293C-AB00

• Panasonic KXF-293C, Page 2 293C-E-EMA0Z-A01-02 N Nozzle .......................................... 1-11, 1-13, 4-9 O Operation for each class ..................................1-5 Operation part ..................................................3-1 Option.....................................................1-13, 3-1 Origin offset......................................................4-3 Origin Pt. move ................................................2-9 Outer memory ..................................................1-7 Outer size.........................................................1-7 Output check ...........................................

• Panasonic KXF-293C, Page 1-12 293C-E-EMA01-A01-03 1-5 Accessories and Spares Following accessories and spares are attached to this machine, in addition to the main body. smetI stnetnoC srebmuN seirosseccA tinulortnocerutarepmeT hcaefotesa sepyt3foseceip6(selzzonllamsdna,elddim,egraltniop-2 × )seceip2 )seceip3(egnirysytpmE )seceip03(sniptroppuS elttobniarD retlifnoitaivedthgiL .enihcamehtottesneebsahenO)seceip5(epatgnisnepsidyrotaraperP retnirprofrepaP )seceip4(stnioJ sepyt2foseceip4(gnitniojrofstekcarB × )seceip2 gijgnitsujdanigirO elzzongiJ tikgninaelcelzzoN relpuoC (ebutriA φ 0.6 × )

• Panasonic KXF-293C, Page 5-19 TEACHING 5 5. Check and correct the head data. 6. Press . • The dispensing recognition screen reappears. 7. Press . • The dispensing code data screen appears. 8. Check and correct the dispensing code data. 9. Press . ∗ The dispensing time of dispensing recognition is set based on the conditions as follows. Case 1 In the dispensing code data, there is one dispensing code that uses the same head. Dispensing is carried out in the dispensing time set at the code, and recognition is carried out. Case 2 In the dispensing code data, there is more than one dispensing code that uses the same head. Dispensing

• Panasonic KXF-293C, Page 7-8 7-7 Recognition Device Maintenance All recognition movements can be checked. ( APPENDIX A) Ref no The present setting value of reference No. can be checked and changed. It can be changed by . Threshold The present setting value of binary threshold can be checked and changed. It can be changed by . Teach scrn When the reference No. set now is the block, the teaching screen appears. Area The area can be set as a test. The area position can be changed by . This is set by pressing Complete . Recog The block match recognition is carried out under the condition set now. Error scrn The screen of recognition error occurred by now c

• Panasonic KXF-293C, Page 23 293C-E-EMA00-A04-01 HANDLING FLOPPY DISK Data and program for this machine, basically managed by PT, are saved to and loaded from a floppy disk. This section describes the protection and handling of such floppy disks. NOTICE Only 3.5 inch 2DD floppy disks can be used for this machine. 2HD disks cannot be used. 1 Backing up the Data and Program A floppy disk is a compact and light weighted data storage medium convenient for storage and transport, but data may be erased or may not be loaded by improper handling. Make sure to back-up the program and data on a disk to protect against the loss of data. To back- up

• Panasonic KXF-293C, Page 2-11 BASIC OPERATION 2 293C-E-EMA02-A01-01 2-3 Data Input Operation Data is input in the following two ways. a) Using cursor keys 1. Press cursor keys. • The highlighted part is moved. 2. Enter numerals using numerical keys. • If the wrong number is entered, press the BS key and reenter. • Entered numerals are displayed in the numeral indicator. 3. Press ENT . • The specified item changes to the entered numerals, and the cursor moves to the next item. b) Directly setting 1. Press data to co

• Panasonic KXF-293C, Page 1-6 293C-E-EMA01-A01-00 1-2 Movement Principles This dispenser has three heads, and the nozzles set to each head move up and down and rotate for dispensing. Board recognition camera 293C-035E 293C-036E 293C-037E 293C-038E 2-point small nozzle 2-point middle nozzle 2-point large nozzle ∗ The nozzles can be optionally set to the head. Water circulation hose Board Head 3 Head 2 Head 1

• Page 9-1 293C-E-EMA09-A01-00 Chapter 9 TROUBLE SHOOTING TROUBLE SHOOTING Trouble shooting Troubles easy to happen during production, and the solutions for them are described. ∗ (For information about the trouble with error message, refer to “Chapter 4 SOLU- TIONS FOR ERROR” of maintenance manual. 9-1 Troubles in Bond Dispensing Troubles (uneven and thready bond, etc.) easy to happen during

• Panasonic KXF-293C, Page 8-7 MACHINE SETTING 8 Setting the operator customization In operator mode <Main menu screen> • On the main menu screen, the switches set as “Use” in the operator customization setting are displayed. ∗ This screen shows the one set that all func- tions are available. <Menu tree screen> • On the menu tree screen, the switches set as “Use” in the operator customization setting are displayed. ∗ This screen shows the one set that all func- tions are available. <Machine setting screen> • When the machine setting is selected

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