Toshiba RS4002Z-0 Instruction Manual
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Toshiba RS4002Z-0, E6580938 RS485 Converter Unit Instruction Manual RS4002Z-0 © TOSHIBA SCHNEIDER INVERTER CORPORATION 2001 All Rights Reserved. NOTE 1. Make sure that this instruction manual is delivered to the end user of the RS485 converter unit. 2. Read this manual before installing or operating the RS485 Converter unit. And keep it in a safe place for reference.
E6580938 −1− Safety precautions On the inverter and in its instruction manual, important information is contained for preventing injuries to users and damages to assets and for proper use of the device. Read the instruction manual attached to the inverter along with this instruction manual for completely understanding the safety precautions and adher
Toshiba RS4002Z-0, E6580938 −2− ■ Wiring Danger Mandatory ▼ Turn off input power before wiring. Wait at least ten minutes and check to make sure that the charge lamp (on the inverter main unit) is no longer lit. ▼ Tighten the screws on the terminal board to specified torque. If the screws are not tightened to the specified torque, it could lead to fire. ■ ■■ ■ About operation Danger Prohibited ▼ Do not wipe the body with a wet cloth. It could lead to electric shocks. ▼ Do not pull on the cable It could cause damage
Toshiba RS4002Z-0, E6580938 − 3 − Introduction Thank you for purchasing the “RS485 Converter Option Unit(RS4002Z)” for TOSVERT series inverter. Using this RS485 Option Unit, a communication between the inverter, which has the common serial option (communication) connector, and a host computer is available. Please read the entire manual carefully before attempting to control your inverter via RS485 serial connection. Besides this instruction manual, the “Serial Communications Function Manual” is needed to develop software which communicat
Toshiba RS4002Z-0, E6580938 − 4 − Table of Contents 1. OVERVIEW ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5 2. COMMUNICATION SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5 3. NAMES AND FUNCTIONS OF MAIN PARTS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 4. CONNECTION WITH EQUIPM
Toshiba RS4002Z-0, E6580938 − 5 − 1. Overview By using RS485 Converter Unit, a network can be constructed that allows communication between a host computer or PLC etc. and multiple inverter units. A maximum of 32 Option Units can be connected on the same network. And 8 inverters can be connected to one RS485 Converter Unit. A maximum of 256 inverters * can be connected on the same network. * Only when communicating between inverters, and the number is limited when communicating with individual inverters depending on the function of each inverter.) Host computer RS4002Z
Toshiba RS4002Z-0, E6580938 − 6 − 3. Names and functions of main parts The outline view of the RS485 converter unit and the names of each part <How to remove the setting switch cover> Insert a flat-head screwdriver into a slit marked with ∆ on the right-hand side of the unit to remove the cover. ∆ mark on the right-hand side of the unit Connectors CN 1 to 8 to connect with inverters View with the cover removed Terminal board cover Terminal board for RS485 communication cable (connector side) To be connected to the inverter ’s connector for common serial option RS4002Z Setting switches for communication speed
Toshiba RS4002Z-0, E6580938 − 7 − 4. Connection with equipment Connect the RS485 converter unit with inverters as follows: (1) Turn off input power of the inverter and wait at least ten minutes and check to make sure that the charge lamp is no longer lit. (2) Set the communication speed, bit length and wiring method (4-wire or 2-wire) using the switches of the RS485 converter unit. Furthermore, when communicating in the binary mode, the inverters conforming to 2-wire system (G command function is provided) can only be communicated in 2- wire system. When using the binary method but without the 2-wire system function, use 4-wire system. Use
Toshiba RS4002Z-0, E6580938 −8− 4.1. Installation of RS485 converter unit Install the unit on the panel of a cabinet etc. and secure the unit with two M4 screws. Install the cables (connection cables between inverters and converter unit, and RS485 communication cable). Separate the cables at least 20 cm from the main circuit cables. Do not bundle them together. Attach the cables to the wall inside the cabinet etc. *1 Unit interconnection screw hole: not used for this option. 4.2. Wiring of inverter cables
Toshiba RS4002Z-0, E6580938 −9− 4.3. Wiring of RS485 communication cable Observe the following when wiring is carried out: ♦ Use shielded twist cables of 0.2 to 2.5 mm 2 for communication cables. Select wire size depending on the transmission distance referring to the table below. Use the same type of wires inside the system. Recommended transmission cable Item Specification Transmission cable Shielded twist cable Connection method Twist RXA and RXB wires and twist TXA and TXB. Twist RXA (or TXA) and RXB (or TXB) wires for 2-wire system. Note: Connect a terminating resistor at both ends of wires. Cable type Cable length Recommended maker CPEV-CU 1.2 mmφ (single wire) 1000 m or less KMPEV-
Toshiba RS4002Z-0, E6580938 −10− 4.3.1. Connection of RS485 communication cable Si g nal name Name RXA Receiving data (+) RXB Receiving data ( − ) TXA Transmitting data (+) TXB Transmitting data ( − ) SG Signal ground SHIELD Shield Upper and lower wire inlets are connected inside. ■ Removable terminal block Maker : Phoenix Contact Type : TMSTBP 2.5/6-ST-5.08 Claw side RXA RXB TXA TXB SG SHIELD Refer to the following together with items described above as to cable connection to terminal block. • Do not connect the ground of shield to power ground such as that of the inverter. • Se p arate the communication cables at least 200mm from the main circuit cables. R
E6580938 − 11 − 5. Dimensions ■ Outline drawing of RS485 Converter Unit (RS4002Z) (Unit: mm) Dimension of the unit body 160 100 R2.5 180 168 6 25 16.5 8.5 R2.5 4 1 30 5 Panel installation dimension
Toshiba RS4002Z-0, E6580938 −12E− 6. Communication parameters Be careful the parameter setting range, initial value, etc. may change with the inverter models. Function Parameter Note Communication speed f800 Communication speed must be the same in the same network (Inverters, Host computer, RS485 units). Parity f801 Parity setting must be the same in the same network (Inverters, Host computer). Furthermore, set bit length using the setting switch referring to parity bit specification. (Refer to page 6.) Inverter number f802 Do not assign
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