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Stoelting U431 I2 Owner's/operator's Manual

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Stoelting U431 I2 User Manual
Stoelting U431 I2 User Guide
Stoelting U431 I2 Online Manual

Text of Stoelting U431 I2 User Guide:

  • Stoelting U431 I2, Owner’s Manual #513660 11 U431 I2 Model Machines 3. Remove the spigots through the bottom of the front door. 4. Remove all o-rings from parts by fi rst wiping off the lubrication using a clean towel. Then squeeze the o-ring upward to form a loop (Fig. 3-4). Roll the o-ring out of the groove. CAUTION Do not use any type of sharp object to remove the o-rings. B. REMOVE AUGER 1. Remove the front auger support and bushing. 2. Remove the auger assembly from the machine. Pull the auger out

  • Owner’s Manual #513660 25 U431 I2 Model Machines PROBLEM POSSIBLE CAUSE REMEDY Overrun too high. 1 Mix pump hose service life is exceeded. 1 Reposition/replace mix pump hose. 2 Out of mix. 2 Replenish mix supply. 3 Overrun setting too high. 3 Decrease overrun setting. 4 Pick-up leg of mix pump hose is collapsing. 4 Reposition hose. Replacement mix pump ho

  • Stoelting U431 I2, Owner’s Manual #513660 28 U431 I2 Model Machines Part Number Description Quantity 149003 Bushing - Front Auger Support 2 381804 Auger Flight 12 482004 Knob (Air Bleed Valve) 2 482019 Knob - Front Door (Black) 4 624520 O-Ring - Air Bleed Valve - Black 2 624598 O-Ring - Outside Spigot - Black 4 624614 O-Ring - Top & Bottom Center Spigot - Black 2 624664 O-Ring - Middle Center Spigot - Black 1 624678 O-Ring - Rear Seal - Black 2 625133 O-Ring - Front Door - Black 2 667868 Seal - Rear Auger (Orange) 2 694200 Spring - Air Bleed Valve 2 694255 Spring - Auger Flight 12 1

  • Stoelting U431 I2, Owner’s Manual #513660 6 U431 I2 Model Machines When Using Bag Connection System (BCS) with One or Two Bags (optional kit #2183987): When connecting one or two bags, the manifold adapt- ers must be installed closest to the manifold outlet and the manifold plug(s) must be placed farthest from the manifold outlet. 1. Connect 3/8” (9,5mm) ID plastic food grade tubing to a bag adapter. Secure with hose clamps. 2. Slide the hose clip over the free end of the tubing. Attach the free end of the tubing to a manifold adapte

  • Stoelting U431 I2, Section Description Page 1 Description and Specifi cations 1.1 Description ..................................................................................................1 1.2 Specifi cations .............................................................................................2 2 Installation Instructions 2.1 Safety Precautions .....................................................................................3 2.2 Shipment and Transit ..................................................................................3 2.3 Machine Installation ...................

  • Stoelting U431 I2, Owner’s Manual #513660 13 U431 I2 Model Machines E. Press the CLEAN button to start the auger rotating. F. Check for leaks when the freezing cylinder is fi rst pressurized with sanitizing solution. 1. Check for leaks at the front door seals. 2. Check the drain tray located in the front panel for leaks coming from the rear of the rear auger seal. 3. Check the inside of the cab unit for leaks at the hose connections. G. Use a sanitized soft bristle brush dipped in sanitizing solution to clean the mix container. H. After fi ve minutes, open the spigot to drain the sanitizing solution. I. When the solution

  • Stoelting U431 I2, Owner’s Manual #513660 22 U431 I2 Model Machines Error Code 5 - Freezing Cylinder Sensor The Freezing Cylinder Sensor Error (E5) indicates a failure of the barrel sensor or if the sensor is out of range. If the control panel displays an E5, press the On/Off button for the cylinder to turn if off then back on. If the error persists, contact your Authorized Stoelting Distributor for further assistance. NOTE When the machine encounters a Freezing Cylinder Sensor Error, the machine will continue to

  • Stoelting U431 I2, Owner’s Manual #513660 2 U431 I2 Model Machines 1.2 SPECIFICATIONS U431-I2 Water Cooled U431-I2 Air Cooled Dimensions Machine with crate Machine with crate width 26-3/4’’ (67,9 cm) 34’’ (86,4 cm) 26-3/4’’ (67,9 cm) 34’’ (86,4 cm) height 67-1/2’’ (171,5 cm) 78’’ (198,1 cm) 68-3/4’’ (174,6 cm) 78’’ (198,1 cm) depth 39-1/2’’ (100,3 cm) 48’’ (121,9 cm) 39-1/2’’ (100,3 cm) 48’’ (121,9 cm) Weight 760 lbs (344,7 kg) 930 lbs (421,8 kg) 785 lbs (356,0 kg) 952 lbs (431,8 kg) Electrical 1 PH 3 PH 1 PH 3 PH left right left right left right left right circuit ampacity (per barrel) 32A 32A 20A 20A 32A 32A 20A 20A overcurrent protection device (per bar

  • Owner’s Manual #513660 21 U431 I2 Model Machines SECTION 5 TROUBLESHOOTING 5.1 ERROR CODES When the machine experiences a problem, one of the following error codes will be displayed on the control panel. Each error code directs you to the system location of the malfunction. ERROR CODE MALFUNCTION 2 High Torque 3 Run Time 4 Clean 5 Freezing Cylinder Sensor 6 Hopper Sensor

  • Stoelting U431 I2, This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care. The illustrations and specifi cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro- vide new parts for machines built prior to date of change. DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thor

  • Owner’s Manual #513660 29 U431 I2 Model Machines 6.4 CAB TUBING Part Number Description Quantity 264235 Clamp - Metal (1/4” ID Tubing) 8 264241 Clamp - Metal (1/2” ID Tubing) 8 376041 Tee Connector - 3-Way (Stainless) 2 376097 Elbow - Barbed (1/2”- 1/4”) 2 558109 Mix Container Only 2 624607-5 O-Ring - Check Valve Body - Black (5 Pack) 4 69

  • Stoelting U431 I2, Owner’s Manual #513660 5 U431 I2 Model Machines 10. Connect the free end of the mix pump hose to the 3-way Tee (Fig. 2-3). When all connections are complete, the 3-way Tee must be lower than the black pump housing. B. MIX PICKUP HOSE INSTALLATION The machine may be connected to the standard mix container or up to three prepacked mix bags. Follow the instructions below that match your confi guration. Standard Connection: 1. Place the mix pickup assembly through the hole in the cover and install the retaining clip. 2. Connect a 24” (61cm) length of 3/8” (9,5mm) ID plastic food grade tubing to the mix pickup assembly and secure with a hose clamp. 3. Con

  • Stoelting U431 I2, Owner’s Manual #513660 18 U431 I2 Model Machines H. From the Current Status screen on the control press the left arrow button. I. Press the right arrow, SET, then select button to get technician access to the control J. From the Main Menu scroll down and select the Errors and Statistics option. K. Select the Machine Statistics option. L. Press the right arrow button to get to the Machine Statistics (9 of 10) M. Move the cursor to the “Reset Hose Service Time” and press the select button. N. Press the left arrow button until the Current Status screen is displayed. NOTE Th

  • Stoelting U431 I2, Owner’s Manual #513660 12 U431 I2 Model Machines H. Apply a thin layer of sanitary lubricant to the inside and outside of the auger support bushing. Install the bushing onto the auger support and install the auger support into the front of the auger. Rotate the auger support so that one leg of the support points straight up. I. Assemble the air bleed valve o-ring onto the air bleed valve. Position the o-ring into the groove close to the wide part. Apply a thin fi lm of sanitary lubricant to the o-ring. J. Insert the air ble

  • Stoelting U431 I2, Owner’s Manual #513660 4 U431 I2 Model Machines B. Remove the back panel and the junction box cover located at the bottom of the machine. C. Install permanent wiring according to local code. D. Check the auger shaft rotation by pressing the Main Power On/Off button and pressing the On/Off Left or On/Off Right button. The Motor Calibration screen will be displayed. E. Move the cursor over the Left side and press the SEL button then move the cursor over the Right side and press the SEL button. F. Auger shaft rotation is clockwi

  • Stoelting U431 I2, Owner’s Manual #513660 15 U431 I2 Model Machines 3.12 MIX PUMP CLEANING NOTICE Any cleaning procedure must always be followed by sanitizing before fi lling machine with mix. The mix pump is approved for CIP (clean in place). It is thoroughly cleaned when the cleaning solution is pumped through the machine. We recommend completely disas- sembling the pump and disconnecting tubing every 14 days for inspection of parts to confi rm the CIP has been properly performed. If any residue is detected, clean or replace those parts as outlined below. A. With the machine fi lled with mix, press the Clean button. Allow the auger to agitate for 5 to

  • Stoelting U431 I2, Owner’s Manual #513660 14 U431 I2 Model Machines J. When the product is ready, the display will read “SERVE”. Open the spigot to dispense product. NOTE If the product consistency needs to be adjusted, use the Technician passcode and go to the Basic Set- tings menu. Adjust the CutOut Consistency higher to increase the consistency or lower to decrease the consistency. Make adjustments in increments of 5 for best results. K. The machine dispenses product at a reasonable draw rate. If the machine is overdrawn, the result is a s

  • Stoelting U431 I2, Owner’s Manual #513660 8 U431 I2 Model Machines SETTING CONSISTENCY A. Fill the mix container with liquid mix. B. Press the Pump On/Off button. Prime the freezing cylinder. After the pump button is pressed, mix will partially fi ll the freezing cylinder and the pump will cycle off. After the pump turns off, press the air bleed valve on the front door to prime the freezing cylinder. Release the valve and pull outwards. Make sure the mix level in the freezing cylinder is above the hub on the auger shaft. C. Press the Push t

  • Stoelting U431 I2, Section Description Page 4 Maintenance and Adjustments 4.1 Overrun Adjustment ....................................................................................17 4.2 Mix Pump Hose Reposition ........................................................................ 17 4.3 Mix Pump Hose Replacement ....................................................................18 4.4 Fine Consistency Adjustment .....................................................................19 4.5 Drive Belt Tension Adjustment ...............

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