GasTech IQ Express Reference Manual
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GasTech IQ Express, 9 be unable to power the 2 nd , 3 rd and 4 th docks in the series. There are two options in this case. The first option is to connect each dock to a suitable power source using the wall cube power supply that was included with the IQ Express Dock. A suitable, grounded power strip may be used. The second option is to purchase the optional power supply that is capable of running up to four IQ Express Docks from a single electrical outlet. Figure 2.6.2 Preferred Method for USB Connection and Powering Multiple IQ Express Docks. Under no
GasTech IQ Express, R eferenc e M a nua l IQ E xpres s D oc king S ta tion for ToxiP ro, Tox iLtd & Toxi3Ltd Gastech 24 Baretta Rd Wangara Western Australia 6065 Tel 1800 999 902 Fax 1800 999 903 http://www.gastech.com
11 Note: Tubing lengths in these images are not to scale. 2.7.3 Fresh Air Port Instructions The Fresh Air Port is used to draw the fresh air sample into the dock for instrument processing. Check valves and/or fresh air filters are required depending on how fresh air is delivered to the dock. See the chart below for specific requirements for
GasTech IQ Express, 17 To change the gas type, click on the down arrow to the right of the gas setting and select the new gas type. Once the gas type is chosen, enter the calibration gas composition, including the values for any toxic gases in the cylinder in terms of parts-per-million (ppm) and the oxygen level in terms of percent volume (%). To change a gas value use the arrows to the right of the gas value input box to increase or decrease the value until it matches the value given on the gas cylinder. Since a common calibration gas mixture includes CO and H 2 S, a CO/H 2 S option is available that offers distinct settings for CO and H 2 S. Th
GasTech IQ Express, 4 1. Overview The IQ Express is an automatic calibration station for use with the ToxiPro, OxyPro, ToxiLtd and OxyLtd Gas Detectors. The IQ Express automatically performs up to eight critical tests including sensor identification, instrument performance, bump and alarm tests and necessary record-keeping procedures. The station retains a historical record of instrument testing in the system's onboard memory. The IQ Express Dock is available in two versions. The standard version is able to process instruments containing O 2 , CO and H
GasTech IQ Express, 13 Fresh Air Tubing for 3 Docks Fresh Air Tubing for 4 Docks 3. Connect the pieces of tubing above the check valves to filter that was installed on the dock in step 2. At this point, the tubing assembly should be connected to each dock’s AIR port. 4. Connect the only open piece of tubing (below the black t-fittings) to the demand flow regulator on the gas cylinder or to the conduit for the external source of fresh air. 2.8 Dock Setup Once the software has been installed, and the USB wire(s) is/are plugged into the PC, the Found
7 in the IQ Administrator Pro Reference Manual that is included with the IQ Express Dock. 2.3 IQ Database Manager Software Installation The Database Manager Pro Program is contained on the IQ Express Installation Disk. Place the disk in your PC’s CD tray and follow the installation instructions given in the IQ Database Manager Software manual that is included w
GasTech IQ Express, 18 Saving new settings When all necessary changes have been made, press the “Set Configuration” button (in the lower right corner of the screen) to upload the new settings to the IQ Express Dock. The software will notify you once the dock configuration has been updated. Dock LCD Display At the lower left corner of the Dock status tab is Dock LCD Display window. This is most often used when a dock is controlled remotely via Ethernet where the PC user is unable to physically see the dock. To view the dock’s Display, click on “Get Current LCD Display”. Ethernet Controls For docks that are connected by Ethernet, there are three additional con
GasTech IQ Express, 3 LCD Contrast Control....................................................................................................15 Battery...........................................................................................................................16 Pump Diagnostics .........................................................................................................16 Audible Alarm Sensitivity Controls................................................................................16 Calibration Interval ........................................................................................................16 Gas Configuration ......................................
GasTech IQ Express, 27 Sperian Instrumentation Warranty Gas Detection Products General Sperian Protection Instrumentation, LLC (hereafter Sperian) warrants gas detectors, sensors and accessories manufactured and sold by Sperian, to be free from defects in materials and workmanship for the periods listed in the tables below. Damages to any Sperian products that result from abuse, alteration, power fluctuations including surges and lightning strikes, incorrect voltage settings, incorrect batteries, or repair procedures no
GasTech IQ Express, 15 If a fault is detected and the IQ Express Dock is unable to complete the tests, the red fault light will be lit on the screen. Details of the fault will be listed in the input box on the right side of the screen under the instrument tab. See section 3.2.2 for details. Do not reinsert the ToxiPro or ToxiLtd back into an IQ Express Dock for at least 5 minutes after it has been removed. Immediate reinsertion of the ToxiPro or ToxiLtd into an IQ Express Dock may lead to inaccurate and poten
GasTech IQ Express, 26 Appendix B: Calibration Frequency One of the most common questions that we are asked at Sperian Instrumentation is: “How often should I calibrate my gas detector?” Sensor Reliability and Accuracy Today’s sensors are designed to provide years of reliable service. In fact, many sensors are designed so that with normal use they will only lose 5% of their sensitivity per year or 10% over a two-year period. Given this, it should be possible to use a sensor for up to two full years without significant loss of sensitivity. Verification of Accuracy With so many reasons why a sensor can lose sensitivity and given the fact that d
GasTech IQ Express, 10 Note that the tubing assemblies for the standard and the enhanced versions of the IQ Express Docks are different. The tubing assembly for the enhanced versions includes a black elbow fitting that should be located just above the regulator. 3. Connect the end of the tubing with the white quick disconnect fitting to the toxic GAS port on the IQ Express Dock (see figure 2.7 above for location of the GAS port). 4. Proceed to section 2.7.3 for further instructions concerning the fresh AIR port. 2.7.2 Single Cylinder to Multiple Docks When a series of IQ docks is connected to a single cylinder of calibration gas, a manifold is used to disperse the calibration
GasTech IQ Express, 2 Table of Contents Warnings and Cautions........................................................................................ 3 A. Signal Words...................................................................................................................3 1. Overview ........................................................................................................ 4 1.1 Tests and record keeping ...........................................................................................4 1.2 PC Connection ..........................................................................................................
GasTech IQ Express, 23 Click on Tools / Options to access the settings. The Options screen will then be shown. 5.1 Dock The Dock Tab under Tools / Options includes settings for the Dock Timeout and, Calibration Gas Lot and P.O. Numbers and the option to play a sound on instrument fault. The Dock Timeout Setting controls the amount of time that needs to pass after connection between the dock and the PC is lost before the system will notify you that the connection has been lost. Options are given in whole numbers bet
GasTech IQ Express, 20 7. Enter a unique 4-digit PIN in the input box under Access PIN and click on “Write to Instrument”. 8. Click “Set Config” to tell the dock to upload the PIN setting to the instruments. The software will automatically show the Security Login screen a second time and prompt you for your user name and password. Once a valid User ID and Password have been entered, “PIN Lock Writing Enabled” will be shown in the dock configuration window. The dock is now ready to upload the PIN to the instruments. 9. Place the instrument(s) that is/are to be configured
GasTech IQ Express, 5 Docks that are connected by Ethernet have additional controls at the PC to ping the dock, to view the Ethernet settings and to view and test the e-mail system. E-mail may be sent by the dock to a single e-mail address when a fault is detected at the dock, but for no other reason. The dock must be connected to a network via Ethernet for the e-mail function to work. E- mail capability is controlled entirely through the IQ Database Manager Pro program. For more information on the e-mail function see Ethernet Controls in section 3.2.1 below or the IQ Database Manager Pro manual. 1.3
GasTech IQ Express, 16 To darken or lighten the LCD on the IQ Express Dock, move the slider as appropriate. Battery The battery level shown on the dock tab is for the internal battery in the IQ Express Dock. This battery serves to keep the real time clock accurate while the dock is unplugged and should not be a concern to the user unless the battery level drops below 2.50 Volts. Pump Diagnostics Pump diagnostics are controlled through the Pump Control section on the Dock Settings page. Click “Pump Gas” to draw span
19 The output box is updated as the instrument is processed. If any faults occur, the details of the fault will be shown and a red fault light will be shown. In the image below, a span calibration failure is the cause of the fault. If the datalogger has been downloaded, the “View Session Data” control will appear on the right. Click on “View Session Data” to directly
GasTech IQ Express, 1 THE IQ EXPRESS IS DESIGNED TO INTERFACE WITH SPERIAN INSTRUMENTATION GAS DETECTORS. SPERIAN INSTRUMENTATION GAS DETECTORS HAVE BEEN DESIGNED FOR THE DETECTION OF DEFICIENCIES OF OXYGEN, ACCUMULATIONS OF FLAMMABLE GASES AND VAPORS AND ACCUMULATIONS OF TOXIC VAPORS. IN ORDER TO ENSURE THAT THE USER IS PROPERLY WARNED OF POTENTIALLY DANGEROUS ATMOSPHERIC CONDITIONS, IT IS ESSENTIAL THAT THE INSTRUCTIONS IN THIS MANUAL AND THE OPERATIONS AND/OR REFERENCE MANUAL(S) FOR THE GAS DETECTOR(S) BE READ, FULLY UNDERSTOOD, AND FOLLOWED. THIS MANUAL IS NOT INTENDED TO REPLACE THE OPERATIONS
GasTech IQ Express, 12 and each of the docks to ensure the purity of the fresh air source. See the section below titled “Fresh Air Manifold” for further instructions. Option 1: Using a Gas Cylinder to Provide Fresh Air to the Dock A calibration cylinder containing “zero air”, which contains 20.9% oxygen and no contaminants may be connected to the gas port labeled “AIR” to provide fresh air to the dock for calibration. The cylinder must be equipped with a demand flow regulator. The connection from the cylinder and regulator to the dock may be made with stand
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