Siemens Simodrive 611 Configuration Manual

Text of Siemens Simodrive 611 User Guide:

• Siemens Simodrive 611, Motor Components 5.4 Holding brake Determining the minimum voltage The minimum voltage of 24 V DC -10% must be available at the connector on the motor side in order to guarantee that the brake reliably opens. If the maximum voltage of 24 V DC +10 % is exceeded, then the brake could re-close. The voltage drop along the brake feeder cable must be taken into consideration. The voltage drop for copper cables can be approximately calculated as follows: dU = 0.042 ∙ (l/q) ∙ I brake l= cable length in m q= brake conductor cross-section in mm 2 I brake = DC cu

• Siemens Simodrive 611, Index A I Armature short-circuit braking, 5-4 Inductance, 1-10 Axial eccentricity, 2-3 L B Limiting voltage characteristic, 1-4 Balancing, 2-4 Bearings, 2-2 M Brake resistor, 1-10, 5-4 Braking torque, 1-11 M/I characteristic, 1-9 Maximum current, 1-7 Maximum rotational speed, 1-8 C Maximum torque, 1-8 Mechanical time constant, 1-10 Calculation Mechanical turning, 2-2 Motor rms torque, 3-10 Moment of inertia, 1-10 Motor speed, 3-10 Motor rms torque, 3-10 Motor torque in a time slice, 3-10 Motor selection, 3-2 Concentricity, 2-3 Motor torque, 3-10 Configuration,

• Siemens Simodrive 611, Electrical Data 1.1 Definitions General Section for Synchronous Motors 1-4 Configuration Manual, (PJAL), 11.2005 Edition, 6SN1 197-0AD07-0BP4 Voltage limiting characteristics The motor EMF increases proportionally with the speed. Only the difference between the DC link voltage and the increasing motor counter-voltage can be used to impress the current This limits the magnitude of the current which can be impressed at high speeds. Warning Continuous duty to the right of the voltage limiting characteristic and in the range above the S1 characteristic is thermally inadmissible for the motor (refer to Fig. &quo

• Electrical Data 1.1 Definitions Calculating the new limiting torque with the new limiting characteristic PRW OLPLW L1PRWQHZ OLPLWQHZ L1 •= - - M V V VV M The value M limit is read-off from the limiting characteristic for V mot (value at the rated speed). 33 0>1P@ 3 0 OLPLW  Q>530@ Q Q 6�

• Siemens Simodrive 611, Motor Components 5.5 Thermal motor protection 5.5 5.5 Thermal motor protection A temperature-dependent resistor is integrated as temperature sensor to monitor the motor temperature. Table 5-3 Features and technical data Type KTY 84 (PTC thermistor) Resistance when cold (20°C) approx. 580 Ohm Resistance when hot (100°C) approx. 1000 Ohm Connecting via signal cable The resistance of the KTY 84 thermistor changes proportionally to the winding temperature change. The temperature signal is sensed and evaluated in the drive converter whose closed-loop control takes i

• Siemens Simodrive 611, Configuration 3.3 Dimensioning The maximum motor torque is then verified using the motor limiting curves. The following criteria must be taken into account when selecting the motor: • The dynamic limits must be observed, i.e., all speed-torque points of the load must lie below the relevant limiting curve. • The thermal limits must be observed, i.e. for synchronous motors, the rms motor torque at the average motor speed resulting from the load duty cycle must lie below the S1 curve (continuous duty). For induction motors, the rms value of the motor current within a load duty cycle must be less than the rated motor current. •

• Siemens Simodrive 611, Configuration 3.3 Dimensioning For motion control and technology functions (e.g. positioning), as well as for synchronous functions, the corresponding automation system, e.g. SIMOTION D, is used. The drives are interfaced to the higher-level automation system via PROFIBUS. 3.3.3 3. Definition of the load, calculation of max. load torque, definition of the motor The motor-specific limiting curves are used as basis when selecting a motor. These define the torque characteristic with respect to speed and take in

• Siemens Simodrive 611, Electrical Data 1.1 Definitions 100 K, 60 K values 100 K or 60 K is the average winding temperature rise in Kelvin. 105 K corresponds to a utilization according to temperature Class F. 60 K lies in the utilization within temperature Class B. The 60 K utilization is used: • if the temperature of the enclosure/housing must lie below 90 °C for safety reasons • or the shaft temperature rise would have a negative impact on the mounted machine Generally, for all data, a permissible ambient temperature of 40 °C applies for naturally- ventilated and force-

• Siemens Simodrive 611, Mechanical Data 2.1 Definitions Radial eccentricity, concentricity and axial eccentricity The motors are tested in compliance with DIN 42955, IEC 60072. Noise (acc. to DIN 45635) The noise levels apply for operation when connected to SIMODRIVE 611 and MASTERDRIVES MC. Table 2-1 Noise Measuring surface sound pressure level under no-load conditions dB (A) for speeds 0 RPM up to n N Shaft height Naturally-ventilated Forced-ventilated Water-cooled 28, 36 55 _ _ 48 55 _ _ 63 70 _ 70 80 70 70 70 100 70 70 70 132 70 74 70 160 _ 74 70 Vibration severity (acc.

• Siemens Simodrive 611, Electrical Connections 4.2 Order Nos. for power cables General Section for Synchronous Motors 4-6 Configuration Manual, (PJAL), 11.2005 Edition, 6SN1 197-0AD07-0BP4 4.2.3 Prefabricated power cable with brake conductors 3LQ8 3LQ9 3LQ9 3LQ 3LQ 9 8 : 6\QFKURQRXVPRWRU &RQQHFWRUVL]HV 'ULYHFRQYHUWHUSRZHUPRGXOH &RQGXFWRUHQGVOHHYHV DFFWR',1 %U %U 6KLHOG Figure 4-2 Prefabricated power cable with brake conductors with overall shield Order No. 6FX☐002-5DA☐☐-☐☐☐0 4.2.4 Power cable sold by the meter without

• Motor Components 5.4 Holding brake )&LUFXLWEUHDNHU .&RQWDFWRU 6+ROGLQJEUDNH 59DULVWRU 5 0RWRU 9 ) . 6 *1' Figure 5-4 Recommended circuit for the external power supply with protective circuit Table 5-2 Example: Electronic components for the recommended circuit Electr. component Examples

• Siemens Simodrive 611, Configuration 3.2 Procedure when engineering 3.2 3.2 Procedure when engineering Motion Control Servo drives are optimized for motion control applications. They execute linear or rotary movements within a defined movement cycle. All movements should be optimized in terms of time. As a result of these considerations, servo drives must meet the following requirements: • High dynamic response, i.e., short rise times • Capable of overload, i.e. a high reserve for accelerating • Wide control range, i.e. high resolution for precise positioning. The following engineering p

• Siemens Simodrive 611, Appendix A.1 References /PFK6/ Configuration Manual, Synchronous Motors SIMODRIVE 611, SIMOVERT MASTERDRIVES 1FK6 Synchronous Motors /PFS6/ Configuration Manual, Synchronous Motors SIMOVERT MASTERDRIVES 1FS6 Synchronous Motors, Explosion-Protected /PFU/ Configuration Manual, Synchronous Motors SINAMICS S120, SIMOVERT MASTERDRIVES, MICROMASTER SIEMOSYN Synchronous Motors 1FU8 /ASAL/ Configuration Manual, Induction Motors SIMODRIVE 611, SIMOVERT MASTERDRIVES Induction Motors General Section /APH2/ Configuration Manual, Induction Motors SIMODRIVE 611 1PH2 Induction Motors /APH4/ Configuration Manual, Induction Motors

• Foreword Safety Guidelines Danger Start-up/commissioning is absolutely prohibited until it has been completely ensured that the machine, in which the components described here are to be installed, is in full compliance with the specifications of Directive 98/37/EC. Only appropriately qualified personnel may commission SIMODRIVE and SIMOVERT MASTERDRIVES driv

• Siemens Simodrive 611, Electrical Data 1.1 Definitions Example for shifting the voltage limiting characteristic with motor 1FK7032-5AK71 V mot, new = 290 V; V iN = 6 ∙ 42 V; calculated with V mot = 425 V Condition: V mot, new > V iN is fulfilled. &DOFXODWLRQ &DOFXODWLRQ &DOFXODWLRQ &DOFXODWLRQ QHZ OLPLW OLPLW 1P1P Q9 1   ವ   3 530  DQGUHDG   IRU 3 530  530 ವ  

• Electrical Data 1 1.1 1.1 Definitions CF H K Q>530@ Q max Q max max 6 7KHUPDOOLPLWFKDUDFWHULVWLFFRQWLQXRXVGXW\ 6 7KHUPDOOLPLWFKDUDFWHULVWLFLQWHUPLWWHQWGXW\ 0D[LPXPSRVVLEOHPRWRUWRUTXH0 0>1P@ ([DPSOHVIRUZLQGLQJYHUVLRQV 9ROWDJHOLPLW FKDUDFWHULVWLFV 0b OLPLW 0b OLP

• Siemens Simodrive 611, Motor Components 5 5.1 5.1 Influence of the mounting type and mounted components Some of the motor power loss is dissipated through the flange when the motor is connected to the mounting flange. Non-thermally insulated mounting The following mounting conditions apply for the specified motor data: Table 5-1 Non-thermally insulated mounting conditions Shaft height Steel plate width x height x thickness Mounting surface [m 2 ] 28 to 48 120 x 100 x 40 0.012 63 to 160 450 x 370 x 30 0.17 For larger mounting surfaces, the heat dissipation conditions improve. Thermally insulated

• Siemens Simodrive 611, Motor Components 5.2 Drive-out couplings The gearboxes can be ordered from KTR; they can also provide information about the various products, delivery times and prices. Address: KTR Kupplungstechnik GmbH Rodder Damm 170 D-48432 Rheine Postal address: Postfach 1763 D-48407 Rheine Tel. Engineering Dept.: +49 (0) 5971 / 798 - 465 (337) FAX: +49 (0) 5971 / 798 - 450 Internet: http://www.ktr.com The Motor Configuration Manual provides information on the assignment of the drive-out couplings to the motors. General Section for Synchronous Motors Configuration Manual, (PJAL), 11.2005 Edition, 6SN1 197-0AD07-0BP4 5-3

• Siemens Simodrive 611, Foreword Target group of the Configuration Manual The Configuration Manual addresses planners and design engineers. It supports you when selecting motors, calculating the drive components, selecting the required accessories as well as when selecting line and motor-side power options. Technical Support If you have any questions, please contact the following Hotline: Phone: +49 (0) 180 5050–222 Fax: +49 (0) 180 5050–223 Internet: http://www.siemens.com/automation/support-request Please send any questions about the documentation (e.g. suggestions for impro

• Siemens Simodrive 611, Mechanical Data 2.3 Cooling 2.3 2.3 Cooling Cooling versions 1FT☐ and 1FK☐ motors can be supplied with the following cooling versions: Table 2-6 Cooling versions of 1FT☐ and 1FK☐ motors Motor types Natural ventilation Forced ventilation Water cooling 9th position of the motor Order No. (MLFB) A S W 1FT6 SH 28, 36, 48 X 1FT6 SH 63 X X 1FT6 SH 80, 100, 132, 160 X X X 1FK☐ X Natural ventilation/forced ventilation Operating temperature range: -15 °C to +40 °C (without any restrictions). The power loss is dissipated through rad

• Siemens Simodrive 611, Foreword Electrical Data 1 Mechanical Data 2 Configuration 3 Electrical Connections 4 Motor Components 5 Appendix A SIMODRIVE 611, SIMOVERT MASTERDRIVES General Section for Synchronous Motors Configuration Manual (PJAL), 11.2005 Edition 6SN1 197-0AD07-0BP4

• Siemens Simodrive 611, Motor Components 5.3 Armature short-circuit braking 5.3 5.3 Armature short-circuit braking For transistor PWM converters, when the DC link voltage values are exceeded or if the electronics fails, then electrical braking is no longer possible. If the drive which is coasting down, can represent a potential hazard, then the motor can be braked by short-circuiting the armature. Armature short-circuit braking should be initiated at the latest by the limit switch in the traversing range of the feed axis. The friction of the

• Siemens Simodrive 611, Configuration 3 3.1 3.1 Engineering software 3.1.1 NCSD Configurator Intelligent selection tool to engineer SINUMERIK and SIMODRIVE components Customized plants and systems can be simply and quickly engineered - from selecting the CNC control through the assignment of the operator components up to the drive configuration. Benefits • Simple tree-like stricture and transparent navigation • Variable module selection and sequence • Configuration of sub-components and total plants and systems • The or

• Siemens Simodrive 611, Mechanical Data 2.2 Selecting the motor degree of protection 2.2 2.2 Selecting the motor degree of protection Degree of protection The degree of protection designation according to EN 60034-5 and IEC 60034-5 consists of the letters "IP" and two digits (e.g. IP64). The second digit in the designation represents the protection against water, the first digit the protection against penetration of foreign matter. Since coolants are used for machine tools and transfer machines that contain oil, are able to creep, and may a

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