Siemens MICROMASTER 440 Operating Instructions Manual
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Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 229 3.21.1 Thermal motor model The data, required for the thermal motor model, is estimated from the rating plate data entered during the quick commissioning (refer to Section 3.5.3). This data permits reliable, stable operation for standard Siemens motors. If required, parameter changes must be made for motors from third-party manufacturers. We always recommend that an automatic motor data identification run is made
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 138 6SE6400-5AW00-0BP0 3.6.2 Digital outputs (DOUT) Number: 3 Parameter range: r0730 – P0748 Function chart number: FP2100 Features: - cycle time: 1 ms Binary states in the drive can be output via the digital outputs. As result of the fast cycle time, it is possible to control external devices and to display the state in real time. In order that higher powers can also be output, the internal signal (TTL level) is amplified using a relay (refer to
Table of Contents Issue 10/06 MICROMASTER 440 Operating Instructions 12 6SE6400-5AW00-0BP0 4.3 Fault messages..................................................................................................... 260 4.4 Alarm Messages ................................................................................................... 260 5 MICROMASTER 440 specifi
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 93 NOTE ¾ The equivalent circuit data (P0350, P0354, P0356, P0358, P0360), with the exception of parameter P0350, should be entered as phase values. In this case, parameter P0350 (line-to-line value) corresponds to twice the phase value. ¾ Equivalent circuit diagram data always refer to the star circuit configuration equivalent circuit diagram data. If data for the delta equivalent circuit diagram is available, then this
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 148 6SE6400-5AW00-0BP0 3.7.1.1 Protocol specification and bus structure The USS protocol has the following significant features: ¾ Supports ♦ a multi-point-capable link, e.g. EIA RS 485 hardware or ♦ a point-to-point link, e.g. EIA RS 232 ¾ Master-slave access technique ¾ Single-master system ¾ Maximum 32 nodes (max. 31 slaves) ¾ Operation with variable or fixed telegram length ¾ Simple, reliable telegram frames ¾ The same bus mode of operation as with the PROFIBUS (DIN 19
Siemens MICROMASTER 440, 1 Overview Issue 10/06 MICROMASTER 440 Operating Instructions 20 6SE6400-5AW00-0BP0 Performance Characteristics ¾ Vector Control ♦ Sensorless Vector Control (SLVC) ♦ Vector Control with encoder (VC) ¾ V/f Control ♦ Flux Current Control (FCC) for improved dynamic response and motor control ♦ Multi-point V/f characteristic ¾ Automatic restart ¾ Flying restart ¾ Slip compensation ¾ Fast Current Limitation (FCL) for trip-free operation ¾ Motor holding brake ¾ Built-in DC injection brake ¾ Compound braking to improve braking performance ¾ Built-in braking chopper (Frame Sizes A to F) for resistor braking (dynamic braking) ¾
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 157 read at once from an “indexed” parameter (refer to "Index", special setting, index = 255). This setting to variable word-length is made during start-up. (refer to parameter P2013). Parameter ID (PKE) 1st word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No.: AK SP M PNU1 Parameter index (IND) 2nd word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No.: PNU2 RES TXT Index Parameter value (PWE) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No.: Parameter value, high (PWE1) 3rd word Parameter value, low (PWE2) 4th word The follo
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 246 6SE6400-5AW00-0BP0 ¾ Closed-loop controlled operation down to ≈ 1 Hz ¾ Can start in the closed-loop controlled mode (immediately after the drive has been energized) ¾ The low frequency range (0 Hz) is passed-through in closed-loop controlled operation f t P1755 Closed loop Open loop Start f t Closed loop Open loop Zero crossing P1755 P1755 Fig. 3-103 Starting and passing-through 0 Hz in closed-loop controlled opera
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 187 NOTE ¾ OFF1 can be entered using a wide range of command sources via BICO parameter P0840 (BI: ON/OFF1) and P0842 (BI: ON/OFF1 with reversing). ¾ BICO parameter P0840 is pre-assigned by defining the command source using P0700. ¾ The ON and the following OFF1 command must have the same source. ¾ If the ON/OFF1 command is set for more than one digital input, then only the digital input that was last set, is valid, e.g. DIN3 is act
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 183 3.12.2 Ramp-function generator (RFG) Parameter range: P1120, P1121 r1119, r1170 P1130 – P1142 Warnings - Faults - Function chart number: FP5000, FP5300 The ramp-function generator is used to limit the acceleration when the setpoint changes according to a step function. This therefore helps to reduce the stressing on the mechanical system of the machine. An acceleration ramp and a braking ramp can be set independently of one another using the ramp-up time P1120 and the ramp-down time P1121. This allows a controlled
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 95 3.5.6 Magnetizing current ¾ The value of the magnetizing current r0331/P0320 has a significant influence on the closed-loop control. This cannot be measured at standstill. This means that the value is estimated for standard 4-pole 1LA7 SIEMENS standard using the automatic parameterization P0340=1 (P0320=0; result in r0331). ¾ If the deviation of the magnetizing current is too high, then the values for the magnetizing reactance and those of
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 231 With PTC temperature sensor (P0601 = 1) The PTC is connected to the control terminals 14 and 15 of the MICROMASTER 440. PTC monitoring is activated with the parameter setting P0601 = 1. If the resistance value, connected at the terminals, is less than 1500 Ω, then neither alarm nor fault is generated. If this value is exceeded, the drive inverter outputs alarm A0511 and fault F0011. The resistance value where the alarm and fault are ou
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 58 6SE6400-5AW00-0BP0 Table 3-3 Parameter P1000 Significance Parameter values Main setpoint source Supplementary setpoint source 0 No main setpoint - 1 MOP setpoint (motorized potentiometer) - 2 Analog setpoint - 3 Fixed frequency - 4 USS on BOP link - 5 USS on COM link - 6 CB on COM link - 7 Analog setpoint 2 - 10 No main setpoint MOP setpoint 11 MOP setpoint MOP setpoint 12 Analog setpoint MOP setpoint .. .. .. .. .. .. .. .. .. 77 Analog setpoint 2 Analog
3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 84 6SE6400-5AW00-0BP0 P0010 = 1 Commissioning parameter * 0 Ready 1 Quick commissioning 30 Factory setting (refer to Section 3.5.9) NOTE P0010 should be set to 1 in order to parameterize the data of the motor rating plate. P0100 =... P0100 = 1, 2 P0100 = 0 Europe/ North
Electrostatic Sensitive Devices (ESD) Issue 10/06 MICROMASTER 440 Operating Instructions 10 6SE6400-5AW00-0BP0 Electrostatic Sensitive Devices (ESD) The device contains components which can be destroyed by electrostatic discharge. These components can be easily destroyed if not carefully handled. Before opening the cabinet/enclosure in which the device i
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 130 6SE6400-5AW00-0BP0 3.5.7.20 Diagnostic parameters r0035 CO: Motor temperature Displays the measured motor temperature in °C. r0036 CO: Frequency inverter utilization Displays the frequency inverter utilization as a % referred to the overload. In so doing, the value is calculated using the I 2 t model. The I 2 t actual value relative to the maximum possible I 2 t value provides the level of utilization. r0052 CO/BO: Act. status word 1 Displays the first active status word (ZSW) of the frequency inverter (bit format) and can be used to diagnose the inverter status. r0054 CO/BO: Co
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 49 3.18 Closed-loop Vdc control........................................................................................ 215 3.18.1 Vdc_max controller ............................................................................................... 215 3.18.2 Kinetic buffering (Vdc_min controller)................................................................... 218 3.19 Positioning down ramp .....
Siemens MICROMASTER 440, Issue 10/06 Foreword MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 5 Foreword User Documentation WARNING Before installing and commissioning the inverter, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. Information is also available from: Regional Contacts Please get in touch with your contact for Technical Support in your Region for questions about services, prices and conditions of Technical Support. Central Technical Suppor
Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 167 3.8 Fixed frequencies (FF) Number: 15 Parameter range: P1001 – P1028 Warnings - Faults - Function chart number: FP3200, FP3210 A setpoint can be entered via the analog inputs, the serial communication interfaces, the JOG function, the motorized potentiometer
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 208 6SE6400-5AW00-0BP0 The regenerative (braking) energy is converted into thermal energy using the chopper resistor. A braking module (chopper control) is integrated in the DC link for this purpose. The chopper of the braking module switches the resistor with a mark- space ratio corresponding to the regenerative power to be dissipated. The braking module is only active if, as a result of the regenerative operation, the DC link
Siemens MICROMASTER 440, 5 MICROMASTER 440 specifications Issue 10/06 MICROMASTER 440 Operating Instructions 264 6SE6400-5AW00-0BP0 Table 5-2 Dimensions, required cooling air flow and tightening torques for power terminals Frame Size Dimensions Required cooling air flow Tightening torque for power connections mm 73 × 173 × 149 l/s 4.8 Nm 1.1 A WxHxD inch 2.87 × 6.81 × 5.87 CFM 10.2 mm 149 × 202 × 172 l/s 24 Nm 1.5 B WxHxD inch 5.87 × 7.95 × 6.77 CFM 51 mm 185 × 245 × 195 l/s 54.9 Nm 2.25 C WxHxD inch 7.28 × 9.65 × 7.68 CFM 116.3 mm 275 × 520 × 245 l/s 2 × 54.9 Nm 10 (max.)
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 141 Voltage input A D KL1 10 V KL2 0 V KL4 ADC− KL3 ADC+ > 4.7 kΩ Current input A D KL1 10 V KL2 0 V KL4 ADC− KL3 ADC+ A D KL11 ADC− KL10 ADC+ A D KL11 ADC− KL10 ADC+ 0 ...20 mA Fig. 3-32 Connection example for ADC voltage / current input The ADC channel has several function units (filter, scaling, dead zone) (refer to Fig. 3-33). KL KL DIP switch A
Siemens MICROMASTER 440, Issue 10/06 2 Installation MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 43 2.4.4 Avoiding Electro-Magnetic Interference (EMI) The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below. Action to Take ¾ Ensure that all equipment in the cubicle is well grounded using short, thick grounding cable connected to a common star point or busbar ¾ Make sure that
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 137 BICO parameterization If the setting 99 (BICO) is entered into parameters P0701 – P0708, then the BICO wiring is enabled for the appropriate digital input. The output parameter number of the function (parameter, included in the parameter text BO) should be entered into the command source (parameter which contains the code BI in the parameter text). Example: An ON/OFF1 command should be realized using digital input DIN1. P0700 = 2 Control enabled via digital inputs P0701 = 99 BICO enabled for DIN1 P0840 = 722.0
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 240 6SE6400-5AW00-0BP0 3.23.1.3 V/f resonance damping Parameter range: P1338 Warnings - Faults - Function chart number: - For variable-speed drives, resonance effects can occur in the upper frequency range (> 20 Hz). These resonance effects result in an increased noise level and also can damage / destroy the mechanical system. These resonance effects can occur for: ¾ Geared motors ¾ Reluctance motors ¾ Large motors (low stator resistance → poor electrical damping) Contrary to the "skip frequency" function (refer to Section 3.12.1 and parameters P1091
Siemens MICROMASTER 440, 3 Functions Issue 10/06 MICROMASTER 440 Operating Instructions 54 6SE6400-5AW00-0BP0 Attribute group Attribute Description The parameters are sub-divided into groups according to their functionality. This increases the transparency and allows a parameter to be quickly searched for. Furthermore, parameter P0004 can be used to control the ability to be visualized for the BOP / AOP. Main parameter area: ALWAYS 0 all parameters INVERTER 2 drive inverter parameters 0200 .... 0299 MOTOR 3 motor parameters 0300 .... 0399 and 0600 .... 0
Siemens MICROMASTER 440, Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 79 3.5.1 50/60 Hz setting The frequency setting made in the factory can be adapted to the North American market, without requiring any parameterization using an operator panel or PC tool using the DIP50/60 switch (refer to Fig. 3-21) under the I/O board (refer to the Appendix C when removing the I/O board). Remove I/O board DIP50/60 Fig. 3-21 DIP switch to change-over between 50/60 Hz The switch determines the value of parameter P0100 corresponding to the following diagram (refer to Fig. 3-22). Besid
Issue 10/06 3 Functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0 81 The following must be noted when entering the rating plate data or the ESB data: ¾ The outer conductor voltage/phase-to-phase voltage (voltage U 12 between outer conductors L1, L2) and the outer conductor current (phase current) I 1 are always specified on the rating plate. ¾ The rat
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