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Siemens SINUMERIK 840D sl Function Manual

Siemens SINUMERIK 840D sl Manual Online:

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Siemens SINUMERIK 840D sl User Manual
Siemens SINUMERIK 840D sl User Guide
Siemens SINUMERIK 840D sl Online Manual

Text of Siemens SINUMERIK 840D sl User Guide:

  • Siemens SINUMERIK 840D sl, TE1: Clearance control 11.10 Data lists Special Functions 504 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 11.10.1.5 Axis/spindlespecific machine data 28254 MM_NUM_AC_PARAM Number of parameters for synchronized actions Clearance control 62500 CLC_AXNO Axis assignment for clearance control 62502 CLC_ANALOG_IN Analog input for clearance control function 62504 CLC_SENSOR_TOUCHED_INPUT Input bit assignment for the "sensor collision" signal 62505 CLC_SENSOR_LOWER_LIMIT Lower motion limit of clearance control 62506 CLC_SENSOR_UPPER_LIMIT U

  • Siemens SINUMERIK 840D sl, K6: Contour tunnel monitoring 4.4 Constraints Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 199 4.4 Constraints Availability of the "Contour tunnel monitoring" function The function is an option ("Contour monitoring with tunnel function"), which must be assigned to the hardware via the license management. Coupled motion If coupled motion between two geometry axes is programmed with contour tunnel monitoring, this always results in activation of the contour tunnel monitoring. In this case, the contour tunnel monitoring must be switched off before programming th

  • G3: Cycle times 3.5 Data lists Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 191 3.5 Data lists 3.5.1 Machine data 3.5.1.1 General machine data 3.5.1.2 Axis/spindlespecific machine data Number Identifier: $MN_ Description 10050 SYSCLOCK_CYCLE_TIME Basic system clock cycle 10059 PPOFIBUS_ALARM_MARKER PROFIBUS alarm marker (internal only) 10060 POSCTRL_SYSCLOCK_TIME_

  • Siemens SINUMERIK 840D sl, TE1: Clearance control 11.6 Programming Special Functions 484 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 In the case of a re-orientation (rotation) of the compensation vector, it is also necessary to note the ratio between the programmed traversing path and the configured dynamic response of the direction axes. The ratio should be chosen such that the programmed traversing path is not traversed in one or a small number of interpolation cycles, due to the dynamic response of the axis. This causes heavy lo

  • Siemens SINUMERIK 840D sl, TE4: Transformation package handling 13.4 Configuration of a kinematic transformation Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 543 13.4.2 Parameterization using geometry data Modular principle The machine geometry is parameterized according to a type of modular principle. With this method, the machine is successively configured in geometry parameters from its base center point to the tool tip, thereby producing a closed kinematic loop. For this purpose, frames (see Subsection "Definition of positions and orientations using frames") are used to de

  • Siemens SINUMERIK 840D sl, TE8: Cycle-independent path-synchronous switching signal output 16.6 Boundary conditions Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 665 16.6.3 Compensation The following compensations are considered while calculating the switching positions: • Temperature compensation • Sag compensation A description of the compensations can be found in: References: /FB2/ Function Manual, Extended Functions; Compensations (K3) 16.6.4 Tool radius compensation (TRC) As part of tool radius compensation, control-internal part program blocks (compensation

  • Siemens SINUMERIK 840D sl, TE7: Continue machining - retrace support 15.3 Startup Special Functions 622 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 For RESU, the already existing machine data value (x) is adjusted as follows: MD28105 $MC_MM_NUM_CC_HEAP_MEM = x + 50 Size of the block buffer The size of the block buffer is adjusted via the machine data: MD62571 $MC_RESU_RING_BUFFER_SIZE Default setting: MD62571 $MC_RESU_RING_BUFFER_SIZE = 1000 RESU portion of the total heap memory The RESU portion of the total heap memory that can be used for compile cycles is set via the machine data: MD62572 $MC_RESU_SHARE_OF_CC_HEAP_MEM Default setting: MD62572 $MC_RESU_SHARE_OF_CC_HEAP_MEM = 100 Error messages The block sea

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.8 Examples Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 353 $MA_IS_ROT_AX[AX1] = FALSE ; *************** Axis 2, "Y" $MC_AXCONF_GEOAX_NAME_TAB[1]="Y" $MC_AXCONF_CHANAX_NAME_TAB[1] = "Y" $MC_AXCONF_MACHAX_USED[1] = 2 $MN_AXCONF_MACHAX_NAME_TAB[1] = "Y1" $MA_SPIND_ASSIGN_TO_MACHAX[AX2] = 0 $MA_IS_ROT_AX[AX2] = FALSE ; *************** Axis 3, "Z" $MC_AXCONF_GEOAX_NAME_TAB[2] = "Z" $MC_AXCONF_CHANAX_NAME_TAB[2] = "Z" $MC_AXCONF_MACHAX_USED[2]=3 $MN_AXCONF_MACHAX_NAME_TAB[2] = "Z1" $MA_SPIND_ASSIGN_TO_MACHAX[AX3] = 0 $MA_IS_ROT_AX[AX3] =

  • TE01: Installation and activation of loadable compile cycles 9.7 Upgrading a compile cycle Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 447 9.7 Upgrading a compile cycle To upgrade a compile cycle installed in the control, under no circumstances is it sufficient to just exchange the corresponding ELF file. If only the ELF file is replaced, t

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.5 Generic coupling Special Functions 316 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 Assignment to existing coupling commands The number of adaptive cycles corresponds to the number of existing coupling commands. The assignment is as follows: Memory location Adaptive cycles are stored in the directory "CST". User specific adaptive cycles If necessary (functional completion) the user can copy an adaptive cycle to the directory "CMA" or "CUS" and apply changes the

  • F2: Multi-axis transformations 1.5 Universal milling head Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 55 Configuring the nutator angle φ The angle of the inclined axis can be configured in a machine data: $MC_TRAFO5_NUTATOR_AX_ANGLE_1: for the first orientation transformation $MC_TRAFO5_NUTATOR_AX_ANGLE_2: for the second orientation transformation The angle must lie within th

  • Glossary Special Functions 776 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 Path axis Path axes include all machining axes of the → channel that are controlled by the → interpolator in such a way that they start, accelerate, stop, and reach their end point simultaneously. Path feedrate Path feed affects → path axes. It represents the geometric

  • Siemens SINUMERIK 840D sl, Z3: NC/PLC interface signals 21.7 Clearance Control (TE1) Special Functions 742 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 21.7 Clearance Control (TE1) 21.7.1 Signals to channel (DB21, ...) 21.7.2 Signals from channel (DB21, ...) DB21, ... DBX1.4 CLC stop Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge change 0 → 1 Clearance control is deactivated in the same way as the part program command CLC_GAIN=0.0. Signal state 0 or edge change 1 → 0 Clearance control is enabled. DB21, ... DBX1.5 CLC_Override Edge evaluation: no Signal(s) updated: Cyclic Signal state 1 or edge change 0 → 1 The c

  • Siemens SINUMERIK 840D sl, S9: Setpoint switchover 7.3 Interface signals Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 409 7.3 Interface signals Axisspecific signals Despite assignment of a drive to several machine axes, the use of NC/PLC interface signals remains unchanged. This requires an explicit coordination of access operations to the NC/ PLC interface signals in the PLC user program. Status signals The status signals contained in the following bytes are always displayed in the same way for all of the machine axes involved in the changeover: DB31,...DBB92 to DBB95 Control signals The control signals contained in the following bytes a

  • Siemens SINUMERIK 840D sl, Special Functions Function Manual 09/2011, 6FC5397-2BP40-2BA0 451 10 TE02: Simulation of compile cycles 10.1 Brief description 10.1.1 Function If part programs, which use compile cycles, are simulated on the SINUMERIK user interface (e.g. HMI Advanced) simulation is aborted and corresponding error messages are issued. The reason is that compile cycle support has not yet been implemented on the HMI. The measures described below show how to set up the simulation runtime environment to enable the simulation of

  • Siemens SINUMERIK 840D sl, T3: Tangential control 8.3 Using tangential follow-up control Special Functions 422 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 Cross-channel block search The cross-channel block search in the program test mode (SERUPRO "Search-Run by Program test") can be used to simulate the tangential tracking of axes. Further information about the multi-channel block search function SERUPRO, see: References: Function Manual, Basic Functions; Mode Group, Channel, Program Mode, Reset Response (K1), Chapter: "Program test" 8.3.1 Assignment between leading axes and following axis Programming The programming is carried out using the pre-defined sub-program TANG. The fol

  • Siemens SINUMERIK 840D sl, TE4: Transformation package handling 13.4 Configuration of a kinematic transformation Special Functions 554 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 MD62629 The velocities for individual translational motion directions for axis traversal with G00 can be preset in machine data: MD62629 $MC_TRAFO6_VELCP[i] (Cartesian velocity [no.]: 0...2) Index i = 0 : X component of basic system Index i = 1 : Y component of basic system Index i = 2 : Z component of basic system MD62630 The acceleration rates for individua

  • Siemens SINUMERIK 840D sl, TE02: Simulation of compile cycles 10.2 OEM transformations Special Functions 452 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 10.2 OEM transformations When using OEM transformations, the simulation runtime environment has to be set. Proceed as follows 1. Create a new directory: "< installation path >/OEM" in addition to the standard directory: "< installation path >/MMC2" in the directory structure of the HMI application on the computer on which the HMI application (e.g. HMI Advanced) is installed. 2. In the "OEM"

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.5 Generic coupling Special Functions 332 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 5.5.12.6 Resetting synchronism correction Versions Synchronism correction can be reset in the following ways: • Writing value "0" to variable $AA_COUP_CORR[S<n>]. Synchronism correction is suppressed via a ramp with reduced accelerating power (just as when a correction value is implemented). • Resetting synchronism correction via the PLC. On the rising edge of the NC/PLC interface signal: DB31,...DBX31.7 (reset synchronism correction), the variable $AA_COUP_CORR[S<n>

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.5 Generic coupling Special Functions 328 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 5.5.12.2 Measuring the deviation from synchronism The controller measures the difference between the setpoint positions and actual positions when the following spindle is operating in synchronism. This results in a correction value, which is saved in a system variable. Requirements The following requirements must be met to enable the controller to calculate the correction value: • Requirements if the set coupling type is "synchronous spindle" (CPSETTYPE="COUP"): - The coupling has precisely one lea

  • M3: Coupled axes 5.1 Coupled motion Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 207 Distance-to-go: Coupled motion axis The distance-to-go of a coupled motion axis refers to the total residual distance to be traversed from dependent and independent traversing. Delete distance-to-go: Coupled motion axis Delete distance-to-go for a coupled motion axis only results in

  • Siemens SINUMERIK 840D sl, F2: Multi-axis transformations 1.11 Orientation vectors Special Functions 114 Function Manual, 09/2011, 6FC5397-2BP40-2BA0 Programming of orientation direction and rotation While the direction of rotation is already defined when you program the orientation with RPY angles, additional parameters are needed to specify the direction of rotation for the other orientations: 1. Direct programming of the rotary axes A supplementary rotary axis for direction of rotation has to be defined. 2. Programming in Euler angles via A2, B2, C2 Angle C2 must be programmed additionally. The complete orientation is thus defined, incl

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.2 Curve tables Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 219 Enable/cancel blocking The following functions can be used to enable or cancel deletion and overwrite blocks for parts. programs. • Enable deletion and overwrite block. General form: CTABLOCK(n, m, memType) • Cancel deletion and overwrite block. CTABUNLOCK releases the tables locked with CTABLOCK. Tables involved in an active coupling remain locked, i.e. they cannot be deleted. However, the CTABLOCK command i

  • Siemens SINUMERIK 840D sl, M3: Coupled axes 5.6 Dynamic response of following axis Special Functions Function Manual, 09/2011, 6FC5397-2BP40-2BA0 337 POWER ON During POWER ON the values of VELOLIMA and ACCLIMA are initialized to 100%. Mode change The dynamic offsets remain valid only on transition from AUTO → JOG mode. RESET The validities of the (VELOLIMA and ACCLIMA) dynamic offsets after RESET depend on the setting in the channel-specific machine data: MD22410 $MC_F_VALUES_ACTIVE_AFTER_RESET (F Function is active even after RESET) This response also applies for dynamics offsets set using static synchronized actions. If this is not the

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