Sony XM-ZR602 Service Manual
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Sony XM-ZR602, 1 SERVICE MANUAL AEP Model UK Model E Model XM-ZR602 STEREO POWER AMPLIFIER Circuit system OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Input level adjustment range 0.3 – 6 V (RCA pin jacks), 2.8 – 12 V (High level input) Outputs Speaker terminals Speaker impedance 2 – 8 Ω (stereo) 4 – 8 Ω (when used as a bridging amplifier) Maximum outputs 110 W × 2 (at 4 Ω) 350 W (BTL, at 4 Ω) Rated outputs (supply voltage at 14.4 V) 60 W × 2 (20 Hz – 20 kHz, 1% THD, at 4 Ω) 65 W × 2 (20 Hz – 20 kHz, 0.1
Sony XM-ZR602, 2 TABLE OF CONTENTS 1. GENERAL Location and Function of Controls .......................................... 3 Connections ............................................................................. 4 2. DISASSEMBLY 2-1. Bottom Plate ........................................................................ 7 2-2. MAIN Board Section .......................................................... 8 2-3. MAIN Board ....................................................................... 8 3. DIAGRAMS 3-1. Block Diagram .................................................................... 9 3-2. Printed Wiring Board ...............
Sony XM-ZR602, 3 XM-ZR602 SECTION 1 GENERAL This section is extracted from instruction manual. Location and Function of Controls Ubicación y función de los controles Localização e funções dos controlos POWER/ PROTECTOR Precautions • This unit is designed for negative ground 12 V DC operation only. • Use speakers with an impedance of 2 to 8 Ω (4 to 8 Ω when used as a bridging amplifier). • Do not connect any active speakers (with built-in amplifiers) to the speaker terminals of the unit. Doing so may damage the active speakers. • Avoid installing the unit in areas subject to: — high temperatures such
Sony XM-ZR602, 4 XM-ZR602 Precauciones Power Connection Wires (not supplied) Cables de conexión de alimentación (no suministrados) Cabos de ligação à corrente (não fornecidos) Make the terminal connections as illustrated below. Realice las conexiones de terminal como se ilustra a continuación. Ligue os terminais como se mostra na figura abaixo. Pass the wires through the cap, connect the wires, then cover the terminals with the cap. Note When you tighten the screw, be careful not to apply too much torque * as doing so may damage the screw. * The torque value should be less than 1 N•m. Pase los cables a través de la cu
5 XM-ZR602 High Level Input Connection (with Speaker Connection 2) Conexión de entrada de alto nivel (con conexión de altavoces 2) Ligação de entrada de alto nível (com ligação à coluna 2) High Level Input Connection (with Speaker Connection 3) Conexión de entrada de alto nivel (con conexión de altavoces 3) Ligação de entrada de alto nível (com ligação à coluna 3) Hig
6 XM-ZR602 Frecuencia de cruce unidad: Hz 50 80 100 130 150 200 260 400 600 800 1000 * No suministrados Tabla de valores de cruce para 6 dB/octava (4 Ω) (Conexión de los altavoces 4) L (bobina) * unidad: mH 12,7 8,2 6,2 4,7 4,2 3,3 2,4 1,6 1,0 0,8 0,6 C1/C2 (condensador) * unidad: µF 800 500 400 300 270 200 150 100 68 50 39 Notas •Al utilizar redes de cruce pasivas en un
Sony XM-ZR602, 7 XM-ZR602 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. Note : Follow the disassembly procedure in the numerical order given. 2-1. BOTTOM PLATE 2-1. BOTTOM PLATE (Page 7) 2-2. MAIN BOARD SECTION (Page 8) SET 2-3. MAIN BOARD (Page 8) 3 bottom plate 2 three screws (+BTP 3 × 6) 1 three screws (+BTP 3 × 6)
8 XM-ZR602 2-2. MAIN BOARD SECTION 2-3. MAIN BOARD 1 three screws (+P 3 × 8) 2 three screws (+P 3 × 8) 3 three screws (+P 3 × 8) 4 MAIN board sectio n main heat sink 1 two screws (+P 3 × 8) 2 screw (+P 3 × 8) 3 screw (+P 3 × 8) 4 front panel 5 MAIN board
Sony XM-ZR602, 99 XM-ZR602 XM-ZR602 3-1. BLOCK DIAGRAM 2 3 PRE AMP IC301 (1/2) 2 3 L.P.F IC302 (1/2) DIFFERENTIAL AMP Q103 POWER AMP Q110 OVERLOAD DET Q112 DRIVE AMP Q104 DRIVE AMP Q108 DIFFERENTIAL AMP Q102 POWER AMP Q111 DRIVE AMP Q105 DRIVE AMP Q109 BIAS Q206, 207 CNJ901 D906 INPUT L (BTL) SPEAKER OUT L R SWITCH Q101 REM +12V GND 9 DIFFERENTIAL AMP Q203 POWER AMP Q210 OVERLOAD DET Q212 DRIVE AMP Q204 DRIVE AMP Q208 DIFFERENTIAL AMP Q202 POWER ON/OFF Q903 MUTE CONTROL Q301,302,311 POWER AMP Q211 DRIVE AMP Q205 DRIVE AMP
10 10 XM-ZR602 XM-ZR602 • Note for Replacement of the Transistors The transistors Q110, 111, 210 and 211 have two different ranks: P rank and Y rank. The rank of these transistors need to be selected properly according to each channel. When replacing any one of these transistors, check its rank and replace with the appropriate transistor of the same rank. Rank Q110, 210 Q111,
Sony XM-ZR602, 11 11 XM-ZR602 XM-ZR602 3-2. PRINTED WIRING BOARD : Uses unleaded solder. 1 A B C D E F G H I 234567891011 R932 C902 R901 C903 R919 R920 R925 R926 R921 R924 Q908 R922 R927 R928 Q909 R923 R233 Q903 R903 R902 D904 Q901 R904 R906 R905 R933 IC901 TH901 R909 R913 C909 R914 C906 D903 C911 Q905 Q906 C318 Q307 Q308 R915 R318 R931 C316 R234 R134 Q913 R938 R934 R936 C904 R939 R937 C918 Q912 R907 R918 R135 R235 R315 R316 R308 C311 D306 D305 R307 C310 R313 R314 TH902 TH903 D902 R229 R131 R126 R127 R128 Q107 R139 R140 R133 Q112 R129 R130 Q212 R240 R239 R231 R226 R228 Q207 R227 R222
Sony XM-ZR602, 12 12 XM-ZR602 XM-ZR602 3-3. SCHEMATIC DIAGRAM • Refer to page 10 for Waveform and page 13 for IC Block Diagram. IC B/D JW C302 Q106 Q107 C114 Q206 Q207 C214 C211 C312 C313 C306 C307 C915 C305 Q211 Q111 Q910 Q911 IC902 L301 L901 C106 C206 C109 C209 Q903 C907 C317 C905 Q212 C917 JR2 JR1 T901 D304 D303 IC901 Q110 Q210 CN901 IC303(1/2) IC303(2/2) C117 R104 R101 C116 R105 R201 C217 R204 C216 R205 C102 C101 C202 C201 C303 C105 C103 C104 C204 C203 R103 R102 C301 R203 R202 R301 R302 C205C304 R317 C314 C901 R932 C902 C903 R901 C919 R939 R906 R905 R933 R935 C918 C904 R9
Sony XM-ZR602, 14 XM-ZR602 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) Parts Color Cabinet’s Color • Accessories are given in the last of this parts list. Ref. No. Part No. Description Remark 4-1. MAIN HEAT SINK SECTION R Ref. No. Part No. Description Remark R 1 3-210-474-01 PLATE, TOP (CONCAVE LOGO) 1 3-213-519-01 PLATE, TOP (RE
Sony XM-ZR602, 15 XM-ZR602 4-2. MAIN BOARD SECTION Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark 51 A-1283-682-A MAIN BOARD, COMPLETE 52 3-225-184-12 SCREW (+PS.TT.3XL) 53 3-210-471-01 PANEL, FRONT 54 3-912-431-01 SCREW (+–P) 55 2-894-279-11 SCREW (+P 3X8) D303 8-719-079-00 DIODE FCH10A15 D304 8-719-079-01 DIODE FRH10A15 Q110 8-729-024-79 TRANSISTOR 2SC5100-P Q110 8-729-024-80 TRANSISTOR 2SC5100-Y Q111 8-729-024-76 TRANSISTOR 2SA1908-P Q111 8-729-024-77 TRANSISTOR 2SA1908-Y Q210 8-729-024-79 TRANSISTOR 2SC5100-P Q210 8-729-024-80 TRANSISTOR 2SC5100-Y Q211 8-729-024-76 TRANSISTOR 2SA1908-P Q21
Sony XM-ZR602, 16 XM-ZR602 SECTION 5 ELECTRICAL PARTS LIST Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable • Items marked “*” are not stocked since they are seldom required for routine service. Some delay
Sony XM-ZR602, 17 XM-ZR602 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < DIODE > D101 8-719-988-61 DIODE 1SS355TE-17 D102 8-719-988-61 DIODE 1SS355TE-17 D201 8-719-988-61 DIODE 1SS355TE-17 D202 8-719-988-61 DIODE 1SS355TE-17 D301 8-719-978-33 DIODE DTZ-TT11-6.8B D302 8-719-988-61 DIODE 1SS355TE-17 D303 8-719-079-00 DIODE FCH10A15 D304 8-719-079-01 DIODE FRH10A15 D305 8-719-083-63 DIODE UDZSTE-1713B D306 8-719-083-83 DIODE UDZS-TE17-15B D307 8-719-988-61 DIODE 1SS355TE-17 D902 8-719-914-43 DIODE DAN202K D903 8-719-914-43 DIODE DAN202K D904 8-719-083-52 DIODE UDZSTE-1716B D905 8-719-988-61 D
Sony XM-ZR602, 18 XM-ZR602 Ref. No. Part No. Description Remark R126 1-218-843-11 METAL CHIP 680 0.5% 1/10W R127 1-218-831-11 METAL CHIP 220 0.5% 1/10W R128 1-216-837-11 METAL CHIP 22K 5% 1/10W R129 1-216-182-00 RES-CHIP 220 5% 1/8W R130 1-216-134-00 RES-CHIP 2.2 5% 1/8W R131 1-216-134-00 RES-CHIP 2.2 5% 1/8W R132 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5W R133 1-218-871-11 METAL CHIP 10K 0.5% 1/10W R134 1-216-134-00 RES-CHIP 2.2 5% 1/8W R135 1-216-841-11 METAL CHIP 47K 5% 1/10W R137 1-216-823-11 METAL CHIP 1.5K 5% 1/10W R138 1-216-823-11 METAL CHIP 1.5K 5% 1/10W R139 1-218-875-11 METAL CHIP 15K 0.5% 1/10W R140 1-218-871-11 METAL CHIP 10K
Sony XM-ZR602, 19 XM-ZR602 Ref. No. Part No. Description Remark < THERMISTOR > TH901 1-801-597-11 THERMISTOR TH902 1-801-597-11 THERMISTOR TH903 1-801-597-11 THERMISTOR < VARIABLE RESISTOR > VR301 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL) ************************************************************* ACCESSORIES ************ 3-215-703-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH, PORTUGUESE) 3-215-703-21 MANUAL, INSTRUCTION (FRENCH,GERMAN, ITALIAN) (AEP,UK) 3-215-703-31 MANUAL, INSTRUCTION (DUTCH,SWEDISH, POLISH) (AEP,UK) 3-215-703-41 MANUAL, INSTRUCTION (GR
Sony XM-ZR602, 20 XM-ZR602 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 1.0 2007. 07 New 1.1 2007. 08 Correction of PROTECTOR OPERATION CHECK. (ENG-07006)
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