Solar Frontier SF140-S Data Sheet And Installation And Maintenance Manual

Text of Solar Frontier SF140-S User Guide:

• Solar Frontier SF140-S, 3 Disclaimer This manual is the proprietary information of Solar Frontier (SF). SF’s Limited Warranty Certificate for PV modules will be voided if the instructions here within are not strictly observed. SF will not assume any liability for damage arising from improper use, wrong assembly, operation and maintenance. Solar Frontier reserves the right to make amendments to the contents of this document with- out prior notice. This conforms to certification as set out by IEC (61646/ 61730-1/2) and UL (1703). This manual is valid from August 2013. It replaces all previous changes made to this document. Content 1. About this Manual 4 2. General Inform

• Solar Frontier SF140-S, 4 1. About this Manual Thank you for choosing Solar Frontier’s (SF) CIS photovoltaic (PV) modules. At Solar Frontier, we look forward to providing you the highest standards in solar energy performance and customer service. The following manual contains vital information on handling, installing, wiring, operating and maintaining SF modules, and the associated risks. It is essential that you thoroughly understand all the instructions and warnings in this document, together with any information

• Solar Frontier SF140-S, 5 3.2 Module Performance at Low Irradiance Efficiency reduction of maximum output from an irradiance of 1,000 W/m 2 to 200 W/m 2 at 25 °C is typically 2.0 %. The standard deviation for the reduction in efficiency is 1.9 %. 3.3 Thermal Characteristics NOCT 47 °C Temperature coecient of Isc α +0.01 %/K Temperature coecient of Voc β -0.30 %/K Temperature coecient of Pmax δ -0.31 %/K 3.4 Characteristics for System Design Maximum system voltage Vsys 1,000 V DC (UL 600 V DC) Limiting reverse current Ir 7 A Maximum series fuse rating Isf 4 A • ThesumofVoc

• Solar Frontier SF140-S, 6 3.6 Module Drawing Please refer to the diagram below to identify module parts. No. Item QT‘Y Description 1 Cell 1 CIS (Substrate glass) 2 Cover glass 1 Clear tempered glass 3 Encapsulant EVA 4 Back sheet Weatherproof plastic film / Color: black and silver 5 Frame 1 Set Anodized aluminium alloy / Color: black 6 Edge sealant Butyl rubber 7 Junction box 1 With bypass diode 8 Cable 2.5 mm 2 / AWG14 (with waterproof and locking connector MC4 compatible) 9 Adhesive Silicone 10 Label 1 Product label 11 Screw 8 Stainless tapping (SUS304J3) 12 Bar code label 1 Serial number 1,257 ±2 (7) 20 431.5 ±5 440 ±5 31 ±1 225 31 ±1 225 30 12 13.5 35 35 30

• Solar Frontier SF140-S, 7 4. Safety Please ensure all necessary measures are taken to prevent accidents. The use of SF modules in applications that may endanger human lives is prohibited, including in air and road transport systems. SF modules must not be used for anything other than their expressed purpose. Solar Frontier strongly advises you to follow the instructions below in order to avoid bodily injury, damage to property and/or death. 4.1 General Safety • Installation, wiring, and maintenance of SF modules must only be carried out by licensed and trained persons. • Ensure that all instructions and information related t

• 8 6. Mechanical Installation 6.1 Mechanical Installation Cautions • Observe all applicable health and safety regulations when installing SF modules. • A safe distance should be cordoned off around the installation area. • Fall protection equipment must be used. • Installation in windy or wet conditions may require additional precaution. Please follow your

• Solar Frontier SF140-S, 9 6.4 Module Mounting Instructions Mounting Structures Cautions • Pay attention to the electrochemical series when selecting support structure material to avoid galvanic corrosion. • Fasten and lock bolts completely. Inadequate mounting may result in SF modules falling or other accidents. • Ensure that the SF modules are securely fastened to the mounting support structure that is durable, made of corrosive and UV resistant material, and follow the applicable local and civil codes. • Ensure, that your mounting

• Solar Frontier SF140-S, 10 Mounting with Outer Holes Each module will require four M8 (or 5/16 in) bolts with washers, lock washers and nuts. Tighten the screws with an adequate torque value. UL: Recommended tightening torque is 15 Nm (132.8 lb in) minimum. TUV: 2,400 Pa (50 lbs/ft 2 ) to the front and back of the module UL: 1,600 Pa (33.4 lbs/ft 2 ) to the front and back of the module 1.5 times the design load is applied to the module during UL testing. 2,400 Pa (50 lbs/ft 2 ) is applied to test 1,600 Pa (33.4 lbs/ft 2 ) UL design load. Please refer to

• 11 Mounting with Clamps Four or more corrosion-proof aluminum clamps should be used to fasten SF modules to the support structure. Center-line of the clamps shall be secured within at the indicated clamping zone (256 mm ± 75 mm) from the corners of the longer side of the module frame using stainless-steel M8 bolts with a minimum length of 20 mm. Tighten the clamps with an ade

• 12 Array installation (section) Module parallel to support rails For alternative mounting methods, please consult Solar Frontier. Array Installation (section) Landscape (horizontal) Portrait (vertical) Middle clamp Module support rail Bolt End clamp Module Module Module

• Solar Frontier SF140-S, 13 7. Electrical Installation 7.1 Electrical Wiring Safety Precautions • The sum of Voc of modules in series must not exceed the maximum system voltage of the module under any condition. Reverse current applied to the modules must not exceed 7 A. • Do not touch or handle the PV module, terminal box or the end of output cables with bare hands. • Do not carry out installation when PV modules, installation tools or installation area are exposed to water. • Ensure that the connection parts between SF modules and power receiving devices are isolated and waterproof. Using SF modules with insufficient isolati

• Solar Frontier SF140-S, 14 Earth by connecting from to earth. Use M4 bolt (torque value 1.5 Nm) or standard gauge size #6 bolt (torque value 1.0 Nm). Tighten the bolts or screw with an adequate torque value. Please refer to further instructions provided by the screw or bolt manufacturer. UL: Recommended tightening torque is 1.5 Nm and 1.0 Nm minimum for M4 and standard size #6 bolt respectively. 7. 3 Electrical wiring • A set of cables with a plastic connector for each polarity is supplied with SF modules. Use these to connect modules. • Do not open the junction box. • Fasten the module cable

• Solar Frontier SF140-S, 15 8. Operation • Prior to connecting the PV system to the grid, make sure the entire system has been checked, tested and approved in accordance with the applicable regulations. • Depending on local regulations and utility policies, connection to the grid and start up of the PV system may only be performed by authorized personnel. 9. Maintenance A monthly visual check is highly recommended in order to maintain the efficiency of SF modules and the security of the mounting. • Remove any dirt, fallen leaves or bird droppings f

• Solar Frontier SF140-S, InstallationManualModules-S-410-PEE41 © Solar Frontier Europe GmbH www.solar-frontier.com www.solar-frontier.eu Asia (HQ) Solar Frontier K.K. Daiba Frontier Building 2-3-2 Daiba, Minato-ku Tokio 135-8074 Japan Tel: +81 3 5531 5626 Europe Solar Frontier Europe GmbH Bavarialmplatz 8 82031 Grünwald bei München Germany Tel: +49 89 92 86 142 0 Italy Solar Frontier Europe GmbH Sede Secondaria per l’Italia Via Domenico Cotugno 49/A scala B 70124 Bari Italy Tel: +39 080 90 21 645 Middle East Solar Frontier K.K. Technical & Scientic Oce Eastern Cement Tower,

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