Felix Storch 3.1 Single Assembly Manual

Text of Felix Storch 3.1 Single User Guide:

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 23 60 1x Y-stage bracket pt1 1x Y-stage bracket pt2 4x Bolt M3x16 4x Smal washer M3 4x Self locking nut M3 63 MODULE 5: Y-AXIS AND PRINT BED 60-100 MINUTES Tools: Step 60 / 80 64 1x Bolt M3x8 1x Small t-slot M3

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 7 4 2x Bolt M8 x 20 2x Frameconnector 2x pro le 2 5 160 mm ! Holes Pro le 2 Pro le 2 6 2x Bolt M8 x 20 2x Frameconnector 1x pro le 3 Pro le 3 7 ! Make sure everything is perpendicular and aligned. 8 4x End cap square 1x End cap rectangle The frame is now fi nished. Pro le 4 Pro le 1

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 19 47 1x Square nut M4 47 a 1x L-shaped bracket 47 b 1x Sqaure nut 47 c 48 2x Selfl ocking nut M4 2x Bolt M4x40 48 a 49 ! Make sure the sticker from the fan is on the bottom. The fan blows on the side of the sticker Label end of the wires: 1 49 1x Dual_Extruder_Clamp 1x Dual_Extruder_Mover 1x Hexagon M3 x 35 1x Selfl ocking Nut M3 Mount the bolt loosly, lock tightly at step 52a !

• Assembly Manual FELIX 3.1 V1 28 MODULE 7: ELECTRONICS ENCLOSURE 10-20 MINUTES Step 84 / 92 Tools: 85 1x Electronics enclosure pt1 2x Power supply screw 84 1x Electronics enclosure pt2 2x Power suppley screw 86

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 20 49 A 6x Thin nut M4 6x Bolt M4x20 50 51 ! Label end of the left hot-endcable: 0 Label end of the right hot-endcable: 1 2x Thin nut M4 51 B 2x Bolt M4x40 ! Make sure the sticker from the fan is at the back. The fan blows on the side of the sticker Label end of the fan-wire: 2 51 C 51 A

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 30 MODULE 8: WIRING 30-90 MINUTES Step 93 / 105 Tools: 93 1x cable tie sticker 2x cable tie sticker Next steps are shown based on the double-extruder. For a single extruder you only need to connect the existing cables. 94 2x cable tie 2x cable tie 95 1x cable tie 2x cable tie 10

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 12 MODULE 3: X-AXIS 30-60 MINUTES Step 29 / 41 30 1x X stage belt mount 1x Bolt M4x40 5x Small washer M4 2x Large washer M4 1x Bearing 31 Belt 29 1x X stage motor bracket 1x Bolt M4x16 1x Small washer M4 1x T-slot M4 Tools: Use Tweezers 32 1x T-slot M4 Make sure hole of t-slot nut is in corner of frame. !

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 10 16 2x Bolt M4x40 2x Locknut M4 17 Put the bolts in place in the plastic part by pulling the bolts. 19 2x Bolt M4x25 4x Bearing 2x Small washer M4 ! 18 Remove the bolts M4x40 ! 20 7 21 4x Bolt M5x16 4x Small washer M5

• Assembly Manual FELIX 3.1 V1 31 96 2x cable tie 97 25cm cable spiral 98 1x 15cm strip 1x 2cm strip 1x 6 cm strip 99 1x 28cm strip 4x cable ties The following steps are to connect the cables to the electronic-board. ATTENTION! The electronics are sensitive to static electricity!

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 Prod. Nr. Description Image 105 018.0 Bolts & Nuts set FELIX 3.0b 140 036.0 Set screw D-916 – M3 x 4 6 140 011.1 Set screw D-916 - M3 x 6-N -45H 4 140 037.0 Set screw D-916 - M4 x 30 4 140 041.0 Hexagon socket head cap screw M3 x 35 1 140 012.0 Bolt D-7991 - M3 x 6 --- 6N - CSK 5 140 013.0 Bolt D-7991 - M3 x 8 --- 8N - CSK 15 140 015.0 Hexagon socket head cap screw DIN 912 - M3 x 8 2 140 016.0 Hexagon socket head cap screw DIN 912 - M3 x 12 3 140 017.0 Hexagon socket head cap screw DIN 912 - M3 x 16 18 140 038.0 Hexagon socket head cap screw DIN 912 - M3 x 30 4 140 018.0 Hexagon socket head cap screw DIN 912

• Assembly Manual FELIX 3.1 V1 16 45 1x Extru L shape bracket 1x Square nut M4 46 1x Extru L shape bracket 3x Bolt M3x30 47 1x Extru airduct 1x extruder hot-end clamp 3x Thin nut M4 3x Bolt M4x20 1x Fan ! Make sure the sticker of the fan is on the bottom, the fan blows in the direction of the sticker. Label end of the wire: 1 42 1x Bolt M4x12 2x Large washer M4 1x Spring 1

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 INDEX: Description: Steps: Page: Required tools 5 Frame 1 - 8 6 Z-axis 9 - 28 8 X-axis 29 - 41 11 Extruder 42 - 59 15 Y-axis and printbed 60 - 80 23 Handle 81 - 83 27 Electronics Box 84 - 92 28 Wiring 93 - 102 30 Display 103 - 113 34 BOM (Bill of Materials) 37

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 26 77 Mount the belt, according to the arrows. ! 78 Tension the belt further by turning the bolt with the allen key. See this video for further instructions: http://youtu.be/dpS6nWn5rE8 ! +/- 1cm 79 1x 25 cm Cable spiral 1x Clamp + Cable tie 80 1x 13 cm Plastic U-pro le The y-axis and the print bed are fi nished. ! Ends of the plastic strip must be cut at an angle !

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 105 016.0 Miscellaneous 150 018.0 USB cable 1.8m 1 170 011.0 tweezers 1 170 012.0 Kapton Sheet 1 170 016.0 Piece of filament to start 5m 1 170 019.0 Piece of teflon tube 40cm 1 170 020.0 Bearing 25x32x7, used for filament holder 2 170 023.0 Filament dust cleaner 2 Optional parts depending on region 150 019.0 Power Cable EU 1 150 020.0 Power Cable USA 1 150 021.0 Power Cable AU 1 150 022.0 Power Cable UK 1

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 105 011.0 Frame (A) 110 012.0 40x40x400 profile incl 2xM8 1 110 013.0 40x40x400 profile, incl 1xM8, 1xD7 2 110 014.0 40x40x400 profile, incl 3xD7 1 110 011.0 80x40x440 incl work 1 105 012.0 Frame (B) 110 015.0 40x40 protective caps 4 110 016.0 80x40 protective caps 1 110 017.0 frame connector set 6 110 018.0 handle 1 110 019.0 Protective cap, handle 1

• Assembly Manual FELIX 3.1 V1 24 65 1x Y stage tensioning bracket 1x Thin nut M4 1x Bolt M4x25 66 67 68 69 3x Set screw M4x30 3x Thin nut M4 ATTENTION: Bottom of set-screw should NOT touch plate internally. Keep distance of approx. 0.5mm ! 70 3x spring 2x Small washer 1x Large washer 3x Thin nut M4 Large washer

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 14 Give the belt some pre-tension by hand before inserting the y-stage bracket. ! 39 Now attach the belt as shown! ! 40 +/- 1cm 41 1x Y stage tensioning bracket 1x Thin nut M4 1x Bolt M4x25 +/- 1cm Tension the belt further by turning the bolt with the allen key. See this video for further instructions: http://youtu.be/dpS6nWn5rE8 ! The X-axis is fi nished.

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 110 020.0 t_slot nut – 5 ST M3 2 110 21.0 t_slot nut – 8 ST M3 3 140 039.0 Spring (heated_bed and extruder) 5 122 010.0 Set plastic parts Felix 3.0 (molded) 122 011.0 X_stage_F3_0_motor_bracket_v1 1 122 012.0 X_stage_F3_0_belt_mount_v1 1 122 013.0 Y_stage_F3_0_Bracket pt1_v1 1 122 014.0 Y_stage_F3_0_Bracket pt2_v1 1 122 015.0 Y_stage_F3_0_tensioning_bracket_v1 2 122 016.0 z_axis_F3_0_lift_part_v1 1 122 017.0 z_axis_F3_0_motor_bracket_v1 1 122 018.0 z_axis_F3_0_limitswitch_vane_v1 1

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 36 109 1x Plastic knob 110 2x Small screw 2,2 x 8 111 Connecting the display cables ! 112 Attach the cover 1x Electronics enclosure cover 4x Bolt M4x12 Align the square nuts from step 88 properly before mounting the cover with the m4x12 bolts.

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 9 12 Make sure the plastic part properly touches the frame! ! Don’t let the cart run off the rail!! 13 3x M4 T-slot 1x Hiwin lineair ball bearing set HGW15CC1R300Z0 3x Bolt M4x20 14 ! 15 1x Z-axis lift part 1x Hexagon nut 10mm 10mm between rail and plastic! 12mm from side rail to side frame! !

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 13 33 1x Bolt M4x16 1x Small washer M4 1x T-slot M4 Make sure the plastic is well connected to the frame! 34 2x Bolt M3x12 1x Hiwin linear ball bearing set HGN12H1R0300Z1HM 2x T-slot M3 (black) 35 ! 14 mm ! Label the end of the cable: X 1x pulley 1x Set screw M3x6 36 37 ! 4x CSK bolt M3x8 0,5mm ! 14mm from the side of the rail to side of the frame! ! Rail tight against plastic! Detail of 35 Third hole from the left Third hole from the right Use tweezers 38 1x Extru base 4x CSK M3x6

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 6 MODULE 1: FRAME 10-30 MINUTES Tools: Step 1 / 8 1 2x Bolt M8 x 20 2x Frameconnector pro le 4 2 pro le 1 Pro le: 1 4 2 3 Bolt M8 x 20 Frameconnector ! holes ! Holes Pro le 4 Pro le 1 3 ! 160 mm Pro le 4 ! hole

• Felix Storch 3.1 Single, Assembly Manual FELIX 3.1 V1 150 026.0 motor nema 17 4 105 013.1 Mechanics, F3_0b 130 013.0 pulley_motor_HTD 2 130 014.0 Toothbelt HTD 3M 1.2m 1 130 015.0 Bearing 624 5x12x6 6 170 013.0 cable ties, set of 100 1 170 014.0 cable spiral 1.25m 1 170 021.0 Cable ties for mounting cables on z bracket 2 170 022.0 cable tie stickers on extruder motor 4 105 015.0 Electronics 2 (motors)

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