Force FORCEOL147 Installation, Operating And Service Instructions
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Force FORCEOL147, 23 Figure 13: Recommended Vent Pipe Arrangement and Chimney Requirements Figure 14: Proper and Improper Locations of Draft Regulator VI: Natural Draft Venting (Chimney) (continued) THIMBLE CLEANOUT DRAFT REGULATOR DILUTION AIR BOILER (FRONT) NOTE: FIRECLAY TILE LINED CHIMNEY ALL HORIZONTAL VENT PIPE SHOULD SLOPE UPWARD NOT LESS THAN ONE INCH IN FOUR FEET. SLOPE UP VENT SYSTEM AIR GAP APPROX. 120° SEE DETAIL 'A' 6 O'CLOCK POSITION 10 O'CLOCK POSITION 2 O'CLOCK POSITION RECOMMENDED SCREW LOCATIONS FOR CHIMNEY CONNECTORS NOT LESS THAN 8" X 8" X 15'
Force FORCEOL147, 37 VIII: Electrical (continued) Figure 30: Schematic Wiring Diagrams NOTE: APPLY THIS BURNER SCHEMATIC TO APPROPRIATE STEAM OR WATER BOILER CONTROL SCHEMATIC, REFER TO Figure 28 NOTE: APPLY THIS BURNER SCHEMATIC TO APPROPRIATE STEAM OR WATER BOILER CONTROL SCHEMATIC, REFER TO Figures 27 and 28
Force FORCEOL147, 53 A. COMBUSTION 1. NOZZLES — Although the nozzle is a relatively inexpensive device, its function is critical to the successful operation of the oil burner. The selection of the nozzle supplied with the FORCEOL boiler is the result of extensive testing to obtain the best ame shape and efcient combustion. Other brands of the same spray angle and spray pattern may be used but may not perform at the expected level of CO 2 and smoke. Nozzles are delicate and should be protected from dirt and abuse. Nozzles are mass- produced and can vary from s
Force FORCEOL147, 43 X: System Start-Up (continued) Figure 35: Retention Head/Throttle Cup Alignment Figure 36: Head/Air Adjustment Plate Assembly F. START OIL BURNER. 1. Open vent tting on fuel pump. 2. PRESS RED RESET BUTTON on primary control, hold for ten (10) seconds and release to reset primary control. 3. TURN ‘ON’ BURNER service switch and allow burner to run until oil ows from vent tting in a SOLID stream without air bubbles for approximately 10 seconds. NOTE: For Primary Control "Pump Priming Cycle" details, see Paragraph I, No. 2., Step a., Item ii . Figure 37: Adjusting Fuel Pump Pr
30 CAUTION The inner and outer pipe ends may have sharp burrs. Use gloves, while handling, compressing or expanding the vent pipe. 3. Pull outer vent pipe back 1” to 2” from end of inner vent pipe and remove insulation; rstly, at vent pipe end to be connected to the vent termination; secondly, at vent pipe end to be connected to the appliance adapter. See Figure 22
50 XIII: BOILER CLEANING A. CLEAN THE FLUEWAYS (See Figure 40). 1. For access to the combustion chamber remove the two (2) 3/8" - 16 cap screws. If boiler is equipped with exible fuel line(s), swing door open. 2. Remove the two smoke box clean-out covers from the rear smoke box by removing the four 5/16"-18 hex head bolts. It is NOT
Force FORCEOL147, 5 Figure 1: FORCEOL084 through FORCEOL189 I: GENERAL INFORMATION 1 1 2 "NPT SYSTEM RETURN CONNECTION 19" MIN. BURNER SWING DOOR CLEARANCE (FULLY OPEN) (SEE NOTE 3) FRONT SERVICE CLEARANCE (FLUEWAY CLEANING) DRAIN VALVE CLEAN OUT COVER SMOKEBOX COLLAR COLLAR DIA. FLAME OBSERVATION PORT BURNER SWING DOOR TEMP/PRESSURE GAUGE RELIEF VALVE BECKETT AFG BURNER (SHOWN) SPANNER BAR W/ ADJUSTABLE LEGS 1 1 2 "NPT SYSTEM SUPPLY CONNECTION 21 3 8 " 31 7 8 " BOILER CONTROL NOTES: 1. THIS DIMENSION INCREASES AND IS CONTROLLED BY SMOKEPIPE ARRANGEMENT. 2. DRAIN VALVE AND RELIEF VALVE/FITTINGS SHIPPED LOOSE. 3. BOILER SHIPPED WITH STAND
Force FORCEOL147, 34 VIII: Electrical (continued) Figure 27: Schematic Wiring Diagrams, Cold Start Control with Beckett AFG Burners REFER TO FIGURE 30 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND OIL PRIMARY CONTROL OPTION
Force FORCEOL147, 15 4. Install drain valve, see Figure 8. Step 1. Apply pipe sealant to both ends of 1-1/4" NPT x 5" lg. nipple. Thread nipple into 1-1/4" NPT lower rear tapping on rear section. Step 2. Thread 1-1/4" x 1-1/4" x 3/4" NPT tee on opposite end of 5" lg. nipple installed in Step a. NOTE: Based on access for servicing and location of sewer or oor drain, when tightening these ttings, determine if drain valve is to be located on the left or right side. Tighten nipple and tee into 1-1/4" NPT lower rear tapping on rear section until joints are water tight for desired position. Boiler Model Bafe Usage 2 nd
Force FORCEOL147, 13 3. Inspect burner swing door insulation for damage and proper type. By design, cast bars on front section between the combustion chamber and between the left and right side 2 nd and 3 rd pass ueway should make an impression in door insulation to seal the chambers. If insulation is damaged or not of proper type regarding pockets, it must be replaced. 4. Do not close and secure door at this time, proceed to Field Assembly Details, Paragraph F. F. FIELD ASSEMBLY OF BOILER TRIM AND CONTROLS Open miscellaneous parts car
Force FORCEOL147, 22 A. CHIMNEY VENTING 1. Chimney venting is an important part of a safe and efcient oil red appliance system. Contact your local re and building ofcials on specic requirements for restrictions and the installation of fuel oil burning equipment. In addition, consult with a professional knowledgeable on the requirements of NFPA 31 – Standard for the Installation of Oil-Burning Equipment and NFPA 211 - Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances. 2. The safe venting of oil red boilers is dependant on many factors. Some of
Force FORCEOL147, 68 WARNING DO NOT ATTEMPT to cut factory wires to install an aftermarket Low Water Cut Off (LWCO). Only use connections specically identied for Low Water Cut Off. In all cases, follow the Low Water Cut Off (LWCO) manufacturer's instructions. When A low water cutoff is required to protect a hot water boiler when any connected heat distributor (radiation) is installed below the top of the hot water boiler (i
6 TABLE 1A: DIMENSIONAL DATA (SEE FIGURE 1) TABLE 1B: RATING DATA Boiler Model No. Dimensions See Figure 1 Water Content - Gallons Heat Transfer Surface Area - Sq. Ft. Actual Shipping Weight (LB.) “A” “B” “C” FORCEOL084 17” 24” 5” 7.70 13.29 430 FORCEOL115 17” 24” 5” 7.70 13.29 430 FORCEOL147 23” 24” 6” 11.08 20.29 545 FO
Force FORCEOL147, 25 WARNING Remove the bafes if there are any signs of condensation in the chimney or chimney connector. Consult with your local chimney professional for recommendations. VI: Natural Draft Venting (Chimney) (continued) E. MINIMUM CLEARANCES See Figure 2A for details regarding clearances to combustibles for the boiler.
66 Item No. Description Part No. FORCEOL147 FORCEOL189 4. DIRECT VENT KITS AND PARTS 4A Direct Vent Conversion Kit 106401-01 1 1 Not Shown Adapter, Appliance, FDVS, 5-6 100234-02 1 1 Clamp, 6" Appliance, FDVS-6, Half 100235-02 2 2 Assy., Cover Sleeve, FDVS-5 100236-02 2 2 Assy., Cover Ring, FDVS-5 100237-02 2 2 Clamp, Inner Pipe FDVS-5, Half 100238-02 4 4 6. FLEX
Force FORCEOL147, 3 DANGER DO NOT store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Failure to follow all instructions in the proper order can cause personal injury or death. Read and understand all instructions, including all those contained in component manufacturers manuals which are provided with the appliance befo
Force FORCEOL147, 24 DANGER Any signs of condensate seepage at the base of the chimney shall be inspected immediately. The discoloration may be a sign of chimney damage and must be remedied immediately. C. DRAFT 1. The natural draft generated through a chimney is dependent on several factors including, chimney height, temperature of ue gases, cross section area of chimney, chimney wall insulation value, dilution air and total volume of ue gases, to name a few. Make sure that the boiler has been running for at least 5 minutes before measuring the draft. 2. Minimum D
33 A. GENERAL 1. Install wiring and electrically ground boiler in accordance with requirements of the authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/ NFPA 70. 2. Refer to National Electric Code or Local Electric Codes for proper size and type of wire required. Follow Code. 3. A separate electrical circuit
Force FORCEOL147, 32 12. Assemble the vacuum relief valve balance weight onto the gate. Refer to the vacuum relief valve manufacturer’s instructions for details. 13. Mount the assembled vacuum relief valve gate with balance weight into the tee and fasten with a screw and nut in collar tabs. To insure proper operation, the gate must be level across the pivot point and plumb. Refer to the vacuum relief valve manufacturer’s instructions for details. 14. Install remainder of air intake piping to Direct Vent Termination air intake collar, securing each joint with at least (3) sheet metal screws (installer provided) evenly spaced. 15. Maintain ¼” per foo
Force FORCEOL147, For service or repairs to boiler, call your heating contractor. When seeking information on boiler, provide Boiler Model Number and Serial Number as shown on Rating Label. Boiler Part Number FORCEOIL _ _ _ Boiler Serial Number Installation Date Heating Contractor Phone Number Address 106346-02 - 8/15 Price - $5.00 9700609 As an ENERGY STAR ® Partner, U.S. Boiler Company, Inc. has determined that the FORCE OIL Series boilers meets the ENERGY STAR ® guidelines for energy efciency established by the United States En
4 WARNING This boiler contains very hot water under high pressure. DO NOT unscrew any pipe ttings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. DO NOT rely on the pressure and tempe
Force FORCEOL147, 47 XI: OPERATING IMPORTANT This boiler is equipped with a feature that saves energy by reducing the boiler water temperature as the heating load decreases. This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function. THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE: • An external energy management system is installed that reduces the boiler water temperature as the heating loa
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