Electric Heating Company SlimJim Technical Manual
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Electric Heating Company SlimJim, Electric Flow Boiler INSTALLATION & TECHNICAL MANUAL If you require any further assistance: Telephone: 01698 820533 Fax: 01698 825697 E-mail: [email protected] or visit our website www.electric-heatingcompany.co.uk
Electric Heating Company SlimJim, 3 GB- INTRODUCTION Please read and follow the installation and operating instructions carefully, to ensure the long life and reliable operation of this appliance. The Electric Heating Company may make minor changes when necessary in the appliance that will not be shown in the operating instructions, so long as the main features of the boiler remain the same. All boilers come with a 24 month warranty that covers all defects originating from faulty materials and workmanship in the man
Electric Heating Company SlimJim, 4 GB- Vented Systems: • circulation pump, • pump valves, • F & E tank, • magnetic filter, • automatic by-pass, if required. Unvented Systems: • circulation pump, • pump valves, • magnetic filter, • automatic by-pass, if required, • EHC sealed system kit, • Automatic air vent, • Twin Channel Heat Pack, if required. Instructions and Building Regulations This appliance must be fitted in accordance with the following instructions. The Local Building Regulations. The Building Regulations. The Building Standards, (Scotland-consolidated) Regulations. Local water bylaws. British Standards code of practice
5 GB- INSTALLATION 1. General The boiler must be installed by a professional plumber or heating engineer and must be connected to the public low voltage network by a competent person. We recommend this is installed by a 17th Edition certified Electrical Engineer. The Electric Heating Company Ltd will not be held responsi- ble for faulty installations which are per
Electric Heating Company SlimJim, 6 GB- INSTALLATION ELECTRIC BOILER INTERNAL LAYOUT Figure 1 [1] - Wateroutlet[flow] [2] - Wateroutlettemperaturesensor [3] - Heatingexchanger(6stage) [4] - Contactor [5] - Powerboard [6] - WT3safetytemperaturelimiter 1 2 3 4 5 6 7 8 9 10 11 12 [7] - Coldwaterinlettemperaturesensor [8] - Controlboard [9] - Waterinlet[return] [10] - Pumpandroomthermostatcableentries [11] - Electricmainsentry [12] - Frontcontrolpanel Note: The boiler is fitted with a Safety Temperature c
Electric Heating Company SlimJim, 7 GB- INSTALLATION 12. System types The ‘Slim Jim’ range of boilers can be used in various system designs. Please refer to The Electric Heating Company for more details on under floor heating requirements. We are able to supply a ‘Slim Jim’ Heat Pack that contains the relevant control valves, cylinder and room thermostats required to configure an ‘S’ plan heating system. The heat pack has all the necessary components that you need to connect the systems controls and plumbing configurations for ‘S’ Plan design. We recommend the use of thermostatic radiator valves on all radiators except in the room that has
9 GB- Boiler Protection The recommended protection for hard wired boilers are as follows: Model No Boiler size Protection EHCSJIM4KW 4kW BOILER 20 AMP Protection EHCSJIM7KW 7kW BOILER 40 AMP Protection EHCSJIM10KW 10kW BOILER 50 AMP Protection EHCSJIM12KW 12kW BOILER 63 AMP Protection EHCSJIM14.4KW 14.4kW BOILER 80 AMP Protection External Controls We recommend the use of the
Electric Heating Company SlimJim, 10 GB- ELECTRICAL DOMESTIC ‘MAINS’ CONNECTION: ELECTRICAL CONNECTIONS AND CONTROLS Figure 4 Slim Jim Boiler howstheelectrical‘mains’connectiontoUKdo- mesticnetwork L N Figure 5 showstheboilerconnectionsofthesinglephase system LNE - Neutral,Earth&Phaseconductors [6] - TemperatureLimiter [15] - Additionalconductor
11 GB- PROGRAMMER ROOM THERMOSTAT CALL FOR HEAT BOILER CONNECTIONS Note: Mains connection to 3 Amp fused spur PROGRAMMER ROOM THERMOSTAT CALL FOR HEAT BOILER CONNECTIONS NOTE! ‘Call for heat’ ‘RP’ connections...are Volt free Contacts EXTERNAL CONTROL WIRING Figure 6 Figure 7
Electric Heating Company SlimJim, 12 GB- 8 JP4 JP3 Pump mode CTRL enab. CTRL N L Pump RP CONNECTION OF EXTERNAL APPLIANCES Figure 8 shows the Control Board (Controller) to which a number of external appliances can be connected. The board can be set for different working modes of operation. In addition the board provides signal indicators for ‘start up’ and diagnostic monitoring of the correct boiler operation. Figure 8 KeytoFigure8–MSK7.1Controller [1] - “RP“- RoomThermostatcontactsentries [2] - “PEAKOFF”-23O-24OV
Electric Heating Company SlimJim, 13 GB- CONNECTION OF EXTERNAL APPLIANCES 1. Room Thermostat A voltage free Room Thermostat should be connected to the boiler through the ‘RP’ [1] connections. When the connections are closed, a ‘call for heat’ has been requested to the boiler. Once Room Thermostat temperature setting has been reached the ‘call for heat’ will cease and the boiler will switch the heating off. The [4] led indicator on the Controller Board illuminates when the Room Thermostat ‘RP’ connections are closed. 2. Pump. The circulation pump shouldbe connected to connection block [3], The pump is connected to the mains input voltage via a fuse (1A delayed 230V) that is
Electric Heating Company SlimJim, 14 GB- Failure signals 1. Flow failure - when the boiler is on (switch [4] in position “1”) the indicator flashes at 1 second intervals. 2. Inner temperature sensor failure - the indicator flashes at much more frequent intervals than described in ‘1’ above. It will also indicate a failure when the boiler is off (switch [4] in position “0”). Fig.10 Dependencebetweenmediumtemperatureandtheoutdoor temperature(at20°Croomtemperature) PREVENTIVE MAINTAINANCE We recommend the following routine maintenance in order to assure faultless operation: 1. Do not drain the water from central heating system after the he
Electric Heating Company SlimJim, 15 GB- FAULT FINDING Symptom Reason Procedure The [2] indicator does not illumi- nate No mains power supply Check out the electric mains parameters and fuses The inner safety temperature limiter has locked out Call competent service engineer The [3] indicator flashes Inner temperature sensor failure Call competent service engineer The [3] indicator flashes at 1 sec- ond intervals (switch [4] in posi- tion “1”) Pump off Call competent service engineer - check out the fuse on the control board No flow Check out efficiency of the ce
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