Electro Industries EB-S-13 Installation & Operating Instructions Manual
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Electro Industries EB-S-13, 05/21/2009 BI501 ELECTRO-BOILER TS Series INSTALLATION & OPERATING INSTRUCTIONS Model EB-S-13 EB-S-18 EB-S-23 EB-S-27 APPLICATION: This Electro-Boiler series is factory equipped with outlet temperature sensing and a smart controller which automatically stages the various elements to operate at the field preset outlet temperature. Primary application is any hydronic water heating system where reduced flow or radiation can caus
Electro Industries EB-S-13, 05/21/2009 BI501 TABLE OF CONTENTS Description Page Introduction 1 System or Water Flow 2 Multiple Zones & Radiant Temperatures 2 Zone Controller 2 Room Thermostat Placement 3 Multiple Boilers 3 Two-Temperature Operation or Feature 4 Boiler/Plumbing Kit Placement 4 Installation Requirements 4 Mechanical Installation Under-Floor Radiant 6 Dual Heat 7 Electrical Hookup 8 Water Fill Procedure 9 Controller Setup 10 Operational Tips 10 Replacement Parts List 11 Troubleshooting/Repair Helps 12 Sequence 12 Drawings: Basic Mechanical BX501 Piping, Install Ki
Electro Industries EB-S-13, 05/21/2009 1 BI501 INTRODUCTION With this temperature sensing controller capability, the electric heating element stages are automatically turned on and off to establish a fixed outlet water temperature. This outlet temperature is sensed at the outlet pipe, the controller regulates four stages, and attempts to control the water temperature at a value determined by the setup arrangements. Field setting the outlet temperature at the design or realistic temperature required by the radiation is more efficient. Even though this temperature sensing series adjusts outlet te
Electro Industries EB-S-13, 05/21/2009 2 BI501 SYSTEM OR WATER FLOW In order to prevent hi-limiting and assure full 20+ years parts life, the piping system/basic plumbing/circulator pump must be arranged to provide flow greater than minimum GPM shown in Table 1. If zoned system, this applies when the smallest zone is operating. TABLE 1 - ELECTRO-BOILER SPECIFICATION 240 volts, 60 Hz, single phase Model Btuh Rating Amp Stages GPM EB-S-13 46,000 13.5 kW 56A 3 2-6 EB-S-18 61,400 18 kW 75A 4 2-8 EB-S-23 76,80
Electro Industries EB-S-13, 05/21/2009 3 BI501 zone and the installer selects one of four zone capacity sizes. When dialing in the size closest to the zone Btu/h capacity, the zone controller “smarts” only allows the appropriate boiler stage which can handle that capacity. Also this is additive if more than one zone calls at any one time – order EB-ZTS-1. 3. Two temperature system with unbalanced zones – if the application includes zone one requiring high temperature (fin tube, air handler, etc.) and the remaining zones are radiant floor low temperature, this zone controller (EB-ZTS-1) will automatically raise the output of the high temperature zone. This is a priority a
Electro Industries EB-S-13, 05/21/2009 4 BI501 TWO-TEMPERATURE OPERATION OR FEATURE When using Electro’s zone controller in priority mode, the boiler system can automatically raise the outlet temperature with zone 1 calling. This is setup for default of 150° or pulling a jumper peg the high temperature value is 176°. See appropriate zone controller installation manual for details. BOILER/PLUMBING KIT PLACEMENT This model series is wall hung and the vessel must be vertical, drawing BX501. The plumbing kit items are located adjacent to the boiler housing itself as shown on drawing BX501 or BX502. Fo
Electro Industries EB-S-13, 05/21/2009 5 BI501 or backup gas/oil boiler, etc. Any instructions or comments made within this manual (or factory phone assistance) relating to the gas/oil furnace are provided as comments of assistance and “helps” only. CAUTION Hazards or unsafe practices could result in property damage, product damage, severe personal injury and/or death. 3. Remember, safety is the installer’s responsibility and the installer must know this product well enough to instruct the end user on its safe use. Safety is a matter of common sense - - a matter of thinking before acting. Professional installers have training and experienced practices for handling electrical, shee
Electro Industries EB-S-13, 05/21/2009 6 BI501 MECHANICAL INSTALLATION – UNDER-FLOOR RADIATION CAUTION Electro Industries Inc. requires the use of dielectric isolation between the boiler vessel supply and return piping when the boiler is plumbed using copper or any other dissimilar metal. Damage to the vessel caused by galvanic corrosion voids Electro Industries’ warranty. Reference drawing BX501 1. With the typical radiant floor system, a dual heat backup boiler is uncommon. If a backup boiler is required, please reference “Mechanical Installa
Electro Industries EB-S-13, 05/21/2009 7 BI501 MECHANICAL INSTALLATION – DUAL HEAT CAUTION Electro Industries Inc. requires the use of dielectric isolation between the boiler vessel supply and return piping when the boiler is plumbed using copper or any other dissimilar metal. Damage to the vessel caused by galvanic corrosion voids Electro Industries’ warranty. Reference drawings BX501 and BX502 pages 1-3 1. Unpack the Electro-Boiler. The safety relief and pipe fittings are packed within a small carton. 2. In most dual heat installations this Electro-Boiler is plumbed in series with an existing oil, gas, or wood boiler. For gas or oil, the Electro-Boiler is at
05/21/2009 8 BI501 ELECTRICAL HOOKUP Reference drawing BH501 1. 240 Volt Heating Power – route and install the proper current carrying conductors from service panel fuse or circuit breaker. See page 2 Specification Table and/or product nameplate for ratings. These models contain built-in circuit breakers and meet the requirement for local disconnect for appliances greater th
Electro Industries EB-S-13, 05/21/2009 9 BI501 7. If this is a dual heat application with standby boiler, optional kit EB-S-SB contains its own wiring instructions. 8. Remote Display – an optional remote display (4-wire stat cable) can be added, call factory for details. Also requires main board upgrade, @EBSTW5623. WATER ADDITIVES 1. Unless the source water is unusually poor and/or rust elements, additives are not required. It is recommended the water source as shown on drawing BX502 comes through the household water softener or use distilled water. 2. Impurities within a closed loop hydronics boiler are considerably less damaging than the typical d
Electro Industries EB-S-13, 05/21/2009 10 BI501 CONTROLLER SETUP Temperature set point – the front red “knob” allows for field or user setting of the outlet water temperature. The built-in sensor and controller will attempt to regulate the electric element stages around this set temperature. The smallest staging increment is 4.5 kW; therefore, there will some fluctuation around this set point. Field setting the outlet temperature at the design or realistic temperature required by the radiation is more efficient. The front panel allows selection of the operating temperature. The table below should coincide with the decal on the front pan
Electro Industries EB-S-13, 05/21/2009 11 BI501 EL MODE, amber – when illuminated the system is in the electric mode. If it is not illuminated the utility load control receiver is in the interrupt or on-peak mode. If there is an optional or remote standby switch, the status of the standby switch is also monitored by this amber LED. HEAT ON, red – indicates a remote switch closure (t-stat or zoning end switch) is closed between terminals R and W. Inside Controller Board STAGES, red – these four LED�
05/21/2009 12 BI501 TROUBLESHOOTING/REPAIR HELPS 1. This temp. sensing controller contains several interference suppression components, but as an electronic logic product, unpredictable and unusual transients or interference may sometimes cause strange results. If the temp. sensing controller is “acting strange”, one immediate step would be power down reset. Si
Electro Industries EB-S-13, E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 EB - S - ** H OO K U P , T S - SE R I ES I N S T A LL A T I O N B H 501 R e v . B 03 - 06 - 07 6060 60 B O I L E R E N C L O S U R E ( C O V E R S R E M O V E D ) 1 3 2 1 T 2 K 1 R S W 2 S W 3 0 7 6 5 4 3 2 1 B L U E T 5 S W S B L E D 7 L E D 6 J 3 T B 3 L W B L U/ W H T 2 1 T 6 T 7 S W 4 G 1 G B A S T A G E S L E D 8 L E D 5 S W 1 0 7 6 5 4 3 2 1 4 3 T 1 J 2 E K 2 J1 T B 4 R E M O T E H I L O G N D V + T 3 T B 2 CC W R T 4 T 1 0 T 8 T 11 T 9 C O M 24V A C C S U
BOILER ACCESSORIES BOILER ACCESSORIES This will simplify your wiring and make zoning applications much easier. In addition, enhanced communicating features have the ability to stage the electric boiler based upon the connected zone capacity. Standard Features • Utility load control • Terminal block wiring, visual wiring layout • Indicator lig
Electro Industries EB-S-13, 07/24/2007 BL001 • Handled as the priority zone on multi-zone (EB-ZEA-1) or two pump (EB-Z2P) controllers • Priority switch on, zone 1 active - TS boiler automatically changes to 150° (or selection 176°) supply water setting • All other zones are held off • With zone 1 satisfi ed or 60-minute timeout, the boiler automatically returns to the preset temperature and reacts to the other zones Low Temp High Temp Radiant, slab Radiant, staple up Radiant, slab Baseboard Radiant, slab Fan coil Radiant, slab Water heater, side arm Radiant, slab Hanging unit heater (garage, shop, etc.) These installation kits provide th
Electro Industries EB-S-13, Page 1 of 2 XX017 Electro Industries, Inc. Limited Product Warranty Effective February 5, 2009 Electro Industries, Inc. warrants to the original owner, at the original installation site, for a period of two (2) years from date of installation, that the product and product parts manufactured by Electro Industries are free from manufacturing defects in materials and workmanship, when used under normal conditions and when such product has not been modified or changed in any manner after leaving the plant of Electro Industries. If any product or product parts manufactured by Electro Industries are found to have manufacturing defects in materials or workmanship, such
Page 2 of 2 XX017 THESE WARRANTIES DO NOT COVER: 1. Costs for labor for removal and reinstallation of an alleged defective product or product parts, transportation to Electro Industries, and any other materials necessary to perform the exchange, except as stated in this warranty. Replacement material will be invoiced to the distributor in the usual manner
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