Electro Industries Mini-Boiler EMB-W-9 Installation & Operating Instructions Manual
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Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 BI302B Electric Mini-Boiler TM Installation & Operating Instructions Model EMB-W-9 9 kW 2 GPM minimum flow Application - Low temperature, low pressure, radiant underfloor heating systems. This model includes a factory installed WarmFlo ® aquastat. Comment - If this application is for traditional hydronics heating requiring temperatures greater than 14Ø and capacities larger than shown above, contact factory for other Electro-Boiler product series. If this application requires temperatures greater than 140°, this is the wrong model. Contact the distributor or factory for the EB-M*-** model series which is designed for temperatur
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 BI302B TABLE OF CONTENTS Description Page System Components 1 System or Water Flow 1 Room Thermostat Placement 1 Built in Temperature Control 2 Water Flow Calculation 2 Installation Requirements 2 Mechanical Installation 3 Electrical Hookup 4 Water Fill Procedure 6 Operational Tips 7 Troubleshooting Helps 8 Drawings: Piping, install kit B
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 1 BI302B GENERAL As stated, this product series applies to underfloor hydronics heating. The basic components for an electric energy heating system typically includes: 1. Electric Mini-Boiler itself – covered by this manual 2. Thermostat control – covered by this manual 3. Plumbing kit or piping material at the boiler itself - Can be ordered as a kit, reference catalog number EMB-PK. These items are shown on plumbing installation drawing BX304. 4. Circulating pump - Typical
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 2 BI302B TEMPERATURE CONTROL The hi-limits within this unit are for safety purposes only. The system installation must have a proper responding slab sensing thermostat to properly turn the boiler on and off. If the water flow is greater than the minimum GPM specified, this boiler should not reach hi-limit and the hydronics loop should continue to flow in the normal heating pattern until the operating slab stat is satisfied. If hi-limiting is experienced prior to satisfying th
10/22/2008 3 BI302B CAUTION Hazards or unsafe practices could result in property damage, product damage, severe personal injury and/or death. 3. Remember, safety is the installer’s responsibility and the installer must know this product well enough to instruct the end user on its safe use. Safety is a matter of common sense - - a matter of thinking before acting. Professi
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 4 BI302B Boiler/Plumbing Kit Placement – This model series is wall hung and the vessel must be vertical. The plumbing kit items are located adjacent to the boiler housing itself as shown on drawing BX304. For future servicing, the unit itself must be installed a minimum of 18” above the floor. The elements are screwed in from the bottom. Allow adequate space for cover removal and maintenance. Expansion Tank - As a closed loop hydronic heating system, a minimal expansion tank is required. This can
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 5 BI302B WARNING USE ONLY COPPER WIRE FOR CONNECTION TO THE CIRCUIT BREAKER TERMINALS AND INSIDE THIS PRODUCT’S CABINET. WARNING TO AVOID THE RISK OF ELECTRIC SHOCK OR DEATH, WIRING TO THE UNIT MUST BE PROPERLY GROUNDED. FAILURE TO PROPERLY GROUND THE UNIT CAN RESULT IN A HAZARD LEADING TO PERSONAL INJURY OR DEATH. 3. Circulating Pump – the two screw terminals (orange wires) represent a switch closure (see drawing – 10-amp maximum) to operate the circulating pump
Electro Industries Mini-Boiler EMB-W-9, 10/22/2008 6 BI302B 2. Impurities within a closed loop hydronics boiler are considerably less damaging than the typical domestic water heater. In a closed loop electric boiler, the water impurities “boil out” and the system essentially reverts to pure water. As a closed system, this “pure water” becomes the operating mode. In the case of domestic water tank, there is always new water entering with new impurities. 3. However, if additives are required, use the recommendations and source from your local professional plumber, specializing in hydronics heating systems. WATER FILL PROCEDURE Th
10/22/2008 7 BI302B Figure 1 OPERATIONAL TIPS 1. Indicator lights – there is a set of four indicator lights on the lower right corner of the front cover with an identical set of four indicator lights on the internal circuit board itself. Figure 1 is a reproduction of the front decal giving definition and information for
10/22/2008 8 BI302B WARMFLO AQUASTAT OPERATION Sensor cable installation – see previous paragraph, Mechanical. Determine from floor tubing supplier design outline the desired floor temperature. Typically this relates to floor covering and tube placement design. Set the aquastat set point for desired warm water outlet. The temperature set poin
E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 M I N I - B O I L E R H OO K U P ( E M B - W - 9 ) B H 304 P . 1 R e v . G 03 - 06 - 07 A A W A T E R S E N S O R R E F E R E N C E BD 705 F O R PR O P E R S E N S O R I N S T A LL A T I ON 3 / 4 " - 1 / 4 " B U S H I N G ( X B S H 7125 ) 1 / 4 " X 3 / 4 " P I P E W
Electro Industries Mini-Boiler EMB-W-9, E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 B H 304 P . 2 R e v . G 03 - 06 - 07 M U L T I - Z O N E , A N Y NU M BE R O R S I Z E . M I N I - B O I L E R H OO K U P ( E M B - W - 9 ) ( T B 1 ) ( T B 1 ) B L U E B L U E L M C ( T B 2 " W ") ( T B 2 " R ") Z ON E 1 VA L V E S Z ON E # 1 # 2 T h e r m o s t a t s R oo m C R W C 1 M W 24 V C 120 V C W 1 M Z ON E 2 R C W R T Y P I C A L Z ON E VA L V E - 2 - W I R E S T A T - I S O L A T E D E N D S W I T C H -
09/26/2001 1 BD705 ELECTRO-BOILER SENSOR INSTALLATION Once the pipe well has been installed. Liberally apply the supplied heat compound around the tip of the Warmflo sensor. Then gently insert sensor into pipe well. Note: Using the tip of your finger, or another non-piercing object will aid in the insertion of the rubber grommet.
Electro Industries Mini-Boiler EMB-W-9, E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 W A R M F L O B O I L E R Z O N E V A L VE H OO K U P B H 007 P . 1 R e v . C 03 - 06 - 07 NO T E S : 1 . Z ON E VA L V E E N D S W I T C H E S , M U S T B E I S O L A T E D C ON T A C T . 2 . U S E T R A N S F O R M E R O P E R A T I N G Z ON E VA L V E S Y S T E M . D O NO T U S E B O I L E R T R A N S F O R M E R F O R Z ON E VA L V E S . 3 . Z ON E C ON T R O LL E R C A N B E U S E D T O S I M P L I FY HOO K U P . S EE DR A W I N G B H 0
Electro Industries Mini-Boiler EMB-W-9, E L E C T R O I N D U S T R I E S , I N C . M ON T I C E LL O , M N 55362 W A R M F L O B O I L E R Z O N E V A L VE H OO K U P B H 007 P . 2 R e v . C 03 - 06 - 07 Z ON E 1 S L A B S T A T E I P /N # 7101 Z ON E 2 S L A B S T A T E I P /N # 7101 I N - S L A B S E N S O R W / 10 F T . C A B L E Z ON E 3 S L A B S T A T E I P /N # 7101 R T O A DD I T I ON A L S L A B S T A T S ( Z ON E S ) T Y P I C A L Z ON E VA L V E - 2 - W I R E S T A T - I S O L A T E D E N D S W
Electro Industries Mini-Boiler EMB-W-9, BOILER ACCESSORIES BOILER ACCESSORIES This will simplify your wiring and make zoning applications much easier. In addition, enhanced communicating features have the ability to stage the electric boiler based upon the connected zone capacity. Standard Features • Utility load control • Terminal block wiring, visual wiring layout • Indicator lights showing zone operation • 24-volt, 40VA transformer 120/208/240 connection • Fuse protection • Priority option • Dual te
Electro Industries Mini-Boiler EMB-W-9, 07/24/2007 BL001 • Handled as the priority zone on multi-zone (EB-ZEA-1) or two pump (EB-Z2P) controllers • Priority switch on, zone 1 active - TS boiler automatically changes to 150° (or selection 176°) supply water setting • All other zones are held off • With zone 1 satisfi ed or 60-minute timeout, the boiler automatically returns to the preset temperature and reacts to the other zones Low Temp High Temp Radiant, slab Radiant, staple up Radiant, slab Baseboard Radiant, slab Fan coil Radiant, slab Water heater, side arm Radiant, slab Hanging unit heater (garage, shop, etc.) These installation kits provi
Electro Industries Mini-Boiler EMB-W-9, Page 1 of 2 XX017 Electro Industries, Inc. Limited Product Warranty Effective February 5, 2009 Electro Industries, Inc. warrants to the original owner, at the original installation site, for a period of two (2) years from date of installation, that the product and product parts manufactured by Electro Industries are free from manufacturing defects in materials and workmanship, when used under normal conditions and when such product has not been modified or changed in any manner after leaving the plant of Electro Industries. If any product or product parts manufactured by Electro Industries are found to have ma
Electro Industries Mini-Boiler EMB-W-9, Page 2 of 2 XX017 THESE WARRANTIES DO NOT COVER: 1. Costs for labor for removal and reinstallation of an alleged defective product or product parts, transportation to Electro Industries, and any other materials necessary to perform the exchange, except as stated in this warranty. Replacement material will be invoiced to the distributor in the usual manner and will be subject to adjustment upon verification of defect. 2. Any product that has been damaged as a result of being improperly serviced or operated, including, but not limited to, the following: ope
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