Printronix L5535 Maintenance Manual
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Printronix L5535, DC Power Supply Board (PS-PCBA) Input/Output II–217 Table II–50. Connector CN1 Pin Abbreviation Signal Name 1 L AC Input (LINE) Table II–51. Connector CN2 Pin Abbreviation Signal Name 1 N AC Input (NEUTRAL) Table II–52. Connector CN3 Pin Abbreviation Signal Name 1 CON/L Controller Module AC Output (LINE) 2 HAL/L Halogen Lamp AC Output (LINE) 3 CON/N Controller Module AC Output (NEUTRAL) 4 HAL/N Halogen Lamp AC Output (NEUTRAL) Table II–53. Connector CN4 Pin Abbreviation Signal Name 1 FCN+ Noise Filter Fan Power (+24 V) 2 FAN A Noise Filter Fan Alarm Signal (Input) 3 FCN– Noise Filter Fan Power (GND) Table II–54. Con
II–318 Appendix C Belt Removal Procedures 6. Remove the screws (3) securing the stacker motor assembly to the stacker frame, then remove the stacker motor assembly, as shown below. 7. Remove the screw securing the sensor to the stacker motor assembly. 8. With a hex wrench, loosen the set screws (2) securing the stacker motor gear, then remove the gear. 9. Remove the screws sec
Printronix L5535, II–278 Appendix C Drive Principles Assisting Arms The assisting arms are driven by the assisting arm drive motor. NOTE: The assisting arms are not activated when the head-to-tail length of the sheet is 7 to 8.5 inches. Assisting Arm Motor Assisting Arms Assisting Arms
Printronix L5535, Table of Contents Motors ...................................................................................... I–284 Fans ......................................................................................... I–297 Solenoids ................................................................................. I–301 Miscellaneous .......................................................................... I–303 Under The Top Cover ..................................................................... I–314 LED Print Head .................................................................
Printronix L5535, Motor Rotation Control II–145 • Paper registration sensor (PRS) • Paper timing sensor (PTS) Motor Rotation Control The following motors are employed. Optional motors are marked with an asterisk (*). Name Type Items Driven Drum motor DC motor Photoreceptor drum and drum cleaner Main unit feed motor output rollers DC motor Main unit feed, scuff, and paper output rollers Tractor motor DC motor Tractor Transfer elevator motor Pulse motor Transfer unit Cutter motor DC motor Cutter Cut sheet paper pickup motor* DC motor Supply roller assembly Cut sheet feed motor* DC motor Cut sheet paper feed roller assembly Magroll motor 1 DC motor Developing
Printronix L5535, Paper Parking II–131 If any error occurs during printing, the printer goes into the offline idling state and the paper stops immediately. After the error condition is cleared, it is necessary to remove the paper from the tractors and reload it. Elevator sensor, EPS4 Elevator sensor, EPS3 Cutter Elevator Sensor (EPS4) Photoreceptor Drum Paper Backward-Feed Sensor (PBFS) Paper Output Sensor 0 (EPS0) Scuff Roller Assembly Transport Belt Elevator Sensor (EPS3) Transfer Point Parking Position
Printronix L5535, II–43 Item No. Part No. Description: Figure II–21. Base, WT (Waste Toner) Assembly Quantity per Assembly Base, WT (Waste Toner) Assembly 5 703531-153 Sensor A PCBA 1 10 703531-106 Microswitch V-014-1C23 1 15 703531-154 Sensor B PCBA 1 20 703539-001 Waste Toner Bottle 1
Printronix L5535, 246 Appendix B Control Principles Upper Level / Lower Level Paper Empty Sensor (PES1 / PES2) These sensors are photointerrupters. When the paper in the paper supply cassette runs out, the lever drops and blocks the light between the light emitters and receptors, signalling “no paper.” Cut Sheet Feed Sensor (PFS), Paper Register Sensor (PRS) These sensors are photointerrupters located partway in the paper transport path. When paper passes through one of these areas, the paper pushes the lever to one side, which blocks light between the light emitters and receptors
II–292 Appendix C Belt Removal Procedures Power Stacker Cover To remove the power stacker cover: 1. Disconnect the connector that is connected to the stacker cover, and remove knob D. 2. Remove the screws (5) securing the stacker cover, then pull the cover outward to remove it. Connector Stacker Cover Knob D Screws (5)
Printronix L5535, II–71 Item No. Part No. Description: Figure II–30. Controller Module Quantity per Assembly 171621-001 Controller Module 1 5 172068-001 Controller Assembly, LVX040, L55XX, Spare (PCBA with I/O Panel) 1 10 203560-001 SIMM, DC DRAM, 32 MB (J10 Ref.) 10 203561-001 SIMM, DC DRAM, 64 MB (J10 Ref.) 15 203575-001 SIMM, DC Flash, 8 MB, Unprogrammed (J12 Ref.) 15 203574-001 SIMM, DC Flash, 16 MB, Unprogrammed (J12 Ref.) 15 203593-001 SIMM, DC Flash, 32 MB, Unprogrammed (J12 Ref.) 15 203594-001 SIMM, DC Flash, 64 MB, Unprogrammed (J1
Printronix L5535, II–120 Chapter 8 Image Transfer/Separation Section Image Transfer/Separation Section In this section, the toner image formed on the drum surface in the developing section is transferred onto the paper supplied from the paper feed section, then the paper is separated from the drum. Transfer The toner on the drum surface is positively charged from the developing unit. As the paper passes under the image on the drum, the transfer charger negatively charges the back of the paper. This causes the toner on the drum surface to transf
Printronix L5535, Transfer Unit Drive II–137 Transfer Unit Drive When the cams on the transfer elevator motor shaft rotate, they cause the transfer unit to move up and down. Tractor Drive The tractor is driven by the tractor motor. The belts are critical, for timing. Transfer Elevator Motor Cam Transfer Unit Cam Tractor Tractor Motor Ratio = 4:1 Ratio = 4:1
Mechanism Initialization 255 Mechanism Initialization This processing is executed only once, to confirm that there are no errors when stopped or when the motor is on. However, when an initializing request is received from the printer, this process is executed again. The ready condition is deactivated and the bit waiting for basic status (bit 4) is cleared to “0”, the same as when ini
Printronix L5535, II–356 U Unit interface, II–221 Unpacking the printer, I–35 Upgrading software, I–228, I–231 User Maint option, service levels, I–68 Utility program, lasr2fls, I–228 V Vacuum cleaners, recommended models, I–30 Vacuum fan (VAF) transfer assembly, I–276 Vacuum fan, MC board, I–212 Varistor main charger, I–304 transfer/transport unit, I–279 Voltage setting, power supply, I–60 W WAITING FOR / PROGRAM DOWNLOAD, I–122 Waste toner bottle, I–249 bottle (box) unit, I–252 bottle full sensor (WTBF), I–250 bottle set sensor (WTBS), I–251 monitoring, theory,
Printronix L5535, Drum Motor Control Circuit II–185 Drum Motor Control Circuit The drum motor drives the photoreceptor drum. Since the drum is central to the printing cycle, stable rotation is required of the motor. A rotary encoder is positioned on the rotating axis of this motor. A crystal oscillator and frequency divider generate standard pulses that are equivalent to a motor rotation of 1406.25 RPM. A phase-locked loop (PLL) circuit compares the motor encoder output pulses with the standard pulses from the frequency divider. The resulting error voltage changes the motor drive voltage in such a way that the error voltage is minimized, which causes the drum motor pulses to occur at th
Printronix L5535, Developing Bias Adjustment II–159 Operational Sequences Upon power on, the printer performs the following operations: Power On Reset Command Sent Mechanical Initialization Self-Diagnostic Check Error Found Fault State (Offline) No Error Found Idling State (Online) Engine Operation Request Page Received Printing State Print Complete Command Operation State Operation Complete Error Error Occurs MC Board Initialization Printer Controller Board Initialization
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