Calomax KUDOS Installation, Operation And Servicing Instructions

Text of Calomax KUDOS User Guide:

• MODEL: KUDOS KUDOS 3 KUDOS 3 D/F INSTALLATION, OPERATION AND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue, Leeds LS9 7DD Tel. 0113 249 6681 Fax. 0113 235 0358 e-mail: [email protected] www.calomax.co.uk Please read these instructions carefully before operating your boiler for the rst time Issue 7 12/7/07 DCR 737

• Calomax KUDOS, Page 2 Page 3 CONTENTS INTRODUCTION 3 CHECK LIST 3 APPROVALS 3 CONSTRUCTION 4 INSTALLATION 4 LOCATION 4 COLD WATER INLET 5 DIMENSIONS AND WEIGHTS 5 VENT / OVERFLOW 6 ELECTRICAL CONNECTIONS 6 USER INSTRUCTIONS 6 SCALE 7 GENERAL OPERATION 8 GENERAL NOTES 8 CLEANING 8 ACCESSORIES 9/10/11 SERVICE INSTRUCTIONS 12 EXPLODED DIAGRAM 15/16/17 SPARE PARTS 18/19 WIRING DIAGRAM 20 TROUBLE SHOOTING 21 SERVICE HISTORY NOTES 22 WARRANTY 23 PRODUCT SPECIFICATION 24 INTRODUCTION Thank you for purchasing a Calomax Kudos range boiler. All our products are designed to give years of simple, reliable operation. To ensure this, it is important that the installation and subsequent servicing

• Calomax KUDOS, Page 4 Page 5 LOCATION COLD WATER INLET INSTALLATION All metalic components of the machine, in direct contact with drinking water are manufactured from high quality 304 grade stainless steel, or non ferrous materials, providing maximum resistance to corrosion. CONSTRUCTION To comply with recommendations from the health and safety executive it is important that due consideration be given to safe operation of the controls of the boiler. The boiler should therefore be mounted in such a manner that the operator can stand directly facing the machine with the controls at a recommended height from the oor to the draw-off tap handle of 1200mm +/- 100mm. Consideration should al

• Calomax KUDOS, Page 6 Page 7 ELECTRICAL CONNECTIONS The boiler is supplied with a tted plug and lead and should be plugged into a 240v 13A electrical socket, capable of carrying a load of 3kW. The installation of a residual current device (RCD) having a rated residual operating current not exceeding 30 mA is advisable. USER INSTRUCTIONS During normal operation some external parts will become very hot, particularly the tap body. Care must be taken to avoid injury, a burn or scald. Commissioning Turn on the water supply and then switch on the electrical supply. The Wait/Ready light will ash yellow and the unit will pulse with water (8L/Min). When water reaches the normal operating level senso

• Calomax KUDOS, Page 8 Page 9 CLEANING Avoid using any abrasive materials. Wiping the outer casing with a damp cloth should be sufcient. Some stainless steel cleaning products may not be suitable for plastic and must not come in contact with the plastic fascia. Always disconnect the electrical supply before cleaning. GENERAL NOTES GENERAL OPERATION • Hold a cup below the tap or place large vessels on the drip tray. Care must be taken to avoid injury through splashing or over-lling. • To begin lling, pull the handle forward or push it backward – hot water begins to ow. If the tap is

• Calomax KUDOS, Page 10 Page 11 Ingredient caddy Ref. IC3 (3 bay) - as shown Shelf unit (For storing cups / saucers etc.) Ref. SHU Back panels (To conceal water & electrical connections) Ref. KWBAC (for Kudos) K9BAC (for Kudos3 & Kudos3 Dual Flow,) Swivel Nozzle attachment (Non-swivel nozzles also available - please contact Calomax for further information) Ref. SN (made to customer's dimensions) x y IC4 (4 bay) Fused spur time switch Ref. 7DFST (Max 3kW) Plug-in time switch Ref. 7DPIT (Max 3kW) Water filter kit (To reduce taste & odour problems) Ref. 10TOSCK Ref. 10TOSC (Filter & timestrip replacement for kit shown above) For more information visit our website at www.calomax.

• Calomax KUDOS, Page 12 Page 13 De-scale To gain access to internal components, the body lid must be removed. Break the lid gasket seal and lift it clear of the body. Note: Whenever the body lid has been removed from the boiler a new lid gasket may be required to ensure a steam-tight joint. Damage to the unit caused by a poor lid seal is not covered by warranty. Scale deposits should be removed from all internal surfaces, particularly the heating element, thermistors and level sensors by gently tapping or scraping. If the deposits are soft, use a nylon pad and ush out. Abrasive cleaning materials containing scouring powders and detergents must not be used, such materials can cause taste problems. Sui

• Calomax KUDOS, Page 14 Page 15 General function The printed circuit board (PCB) controls the heating and lling functions of the boiler by monitoring the thermistors and level sensors. The PCB also controls the external light unit to indicate the current state of the boiler. Red and yellow LED’S on the circuit board indicate whether the PCB has energised the element or solenoid respectively. Should an element fail and need to be replaced, it may be necessary to replace the lid gasket to ensure a reliable steam-tight seal. Note: the element has a permanent ‘Live’ feed, and the ‘Neutral’ is switched. Printed Circuit Boar

• Calomax KUDOS, Page 16 Page 17 Exploded parts view Kudos3 Dual Flow (To be read in conjunction with the spare parts list) 1 2 5 * Fitted as standard. Items 3, 4 or 5 available as alternatives Houses item 24 Includes thermistor pocket, all washers & nuts 6 7 9 8 10 11 13 14 15 17 18 25 19 22 ** * ** 12 16 3 * 11 † † † If parts required are not identified, please contact Calomax Limited 27 If parts required are not identified, please contact Calomax Limited Exploded parts view Kudos3 (To be read in conjunction with the spare parts list) 1 2 * 6 7 9 8 10

• Page 18 Page 19 Spare parts are usually available ex-stock. Please quote Model & Serial Number. NBPRG FIH KPMFK KDFLPCBACASLPCBAKDFPMFKK3PMFK PRESSURE RELIEF GROMMET WATER LEVEL CONTROL PIPE WATER INLET HOSE PLASTIC FASCIA FOR KUDOS PLASTIC FASCIA FOR DUAL FLOW BOILERS PLASTIC FASCIA FOR KUDOS3 LIGHT PCB FOR KUDOS & KUDOS3 LIGHT PCB FOR DUAL FLOW BOILERS 17 18 19 20 24232221 KWLCPT K

• Page 20 Page 21 BASIC TROUBLE SHOOTING Symptoms Possible Cause Remedy No boiling water available Broken tap top Normal level sensor holding signal Thermal cut-out tripped (no light) Element failed Replace tap top (or component) De-scale Reset and check for faults Replace element Thermal cut-out trips regularly Excessive internal scale. (See ‘De-Scale’ page 12) Faulty wiring to thermist

• Calomax KUDOS, Page 22 Page 23 SERVICE HISTORY AND NOTES Calomax have manufactured water boilers in the UK for over 50 years. We are proud of our products and the back-up service we provide Properly maintained and serviced, a Calomax boiler should last many years and we have no hesitation in providing a full 12 months parts and labour warranty for all models. Please complete and return the enclosed product registration form as soon as possible to activate this, or register online at www.calomax.co.uk . In addition, the Clipper, Kudos and Quantum models carry an additional 12 month back to base warranty. Some factors are beyond our control and would invalidate the

• Calomax KUDOS, Page 24 Model Serial Number Draw off Capacity Kudos Kudos3 Kudos3 D/F 12 Litres 22 Litres 22 Litres Heat-up Time (First ll to full capacity) Kudos Kudos 3 & kudos3 D/F 36 Minutes 51 Minutes Average ow from tap Kudos Fast ow nozzle Slow ow nozzle 4.8 Litres / minute 3 Litres / minute Average ow from tap Kudos 3 & K3/DF Extended nozzle Fast ow nozzle Slow ow nozzle 8.5 Litres / minute 6 Litres / minute 3.5 Litres / minute Voltage 220 - 240 V ac 50-60 Hz Power rating 3kW (MAX) PLEASE ENTER MODEL & SERIAL NUMBER FOR FUTURE REFERENCE N

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