Calomax Quantum Installation, Operation And Maintenance Manual

Text of Calomax Quantum User Guide:

• Calomax Quantum, Quantum Read these instructions thoroughly before commencing installation or undertaking maintenance work. Issue 3 - DCR 674:8/6/05 TEL: 0113 249 6681 FAX: 0113 235 0358 www.calomax.co.uk Counter-top Catering Water Boiler INSTALLATION, OPERATION AND MAINTENANCE MANUAL

• CONTENTS 3. INSTALLATION . . . . . . . . . 3 4. COMMISSIONING . . . . . . . . . 3 5. USER INSTRUCTIONS . . . . . . . . 3 5.1 Cleaning . . . . . . . . . 4 5.2 Service Indicator Light . . . . . . . 4 7. FAULT FINDING . . . . . . . . . 6 8. WIRING SCHEMATIC . . . . . . . . 7 1. PARTS IDENTIFICATION . . . . . . . PAGE 1 2. PLANNING THE INSTALLATION . . . . . . . 2

• Calomax Quantum, PAGE 1 NB15BLG body lid gasket TAK thermistor assembly kit NBE3HK element (Wrapper not shown for clarity) CASMR manual reset thermostat CASLPK kit comprising 3 off level sensors QDVK valve including silicone sealing grommet FIH Water Research Council approved hose QPCBT main pcb includes triac pcb CASSV solenoid valve NBPRG pressure relief grommet QAPCBT auxiliary pcb QEDV drain valve QOCL lid QTK front trim panel PBK push button KSK keyswitch QNS nozzle sheath ISSUE 3

• Calomax Quantum, 2. PLANNING THE INSTALLATION All installation and maintenance work must be carried out by competent persons. 2.1 Water Requirements The unit is designed to be connected to a cold water rising mains supply, using 15mm table “X” copper tube with a minimum pressure of 20 KPa (0.2bar) and a maximum pressure of 1000 KPa and (10 bar). So as to comply with the U.K. Water Bylaws a single check valve must be fi tted to the cold water mains supplying the boiler. It is also recommended that an isolating valve be fi tted to the mains water supply to the boiler to facilitate maintenance. The

• Calomax Quantum, 4. COMMISSIONING 1. Turn water supply on 2. Turn electrical supply on On initial switch-on only After a few seconds delay for the electronics to charge up, the boiler will begin fi lling with water and the ‘Ready’ light will fl ash to indicate wait. If the key switch is in the ‘on’ position the push button will fl ash green to indicate wait, at this point the button is disabled. When water reaches the low level sensor (element covered) the element will be energised as well as the solenoid. When normal operating level is reached

• Calomax Quantum, Fig. 5 5.1 Cleaning When required the unit should be wiped down with a damp cleaning cloth The unit is not protected against the ingress of water and therefore should not be washed down in any manner that would allow water to enter the electrical chamber of the unit e.g. the use of a spray water jet. 5.2 Service light Certain types of operational fault will cause the ‘Service’ light to fl ash. If this occurs refer to the section ‘Fault Finding’ on page 6. 6.2 Scale The Quantum boi

• Before re-commissioning the unit, all scale and moisture must be removed from the level sensor insulating gaskets to avoid false signalling through the scale to the boiler body. Failure to remove this scale and dry the probes could cause the sensor to indicate to the Printed Circuit Board (PCB) that water is covering the element whether or not water is present. In this situation the

• Calomax Quantum, ISSUE 3 PAGE 6 7. FAULT FINDING To protect the unit in the event of continuous over boiling, the unit is fi tted with a thermal cut-out device. This device will cut power to the entire machine and can be re-set manually. Before re-setting the device, the cause of the trip (de-scale required etc.) should be investigated. The ‘Service’ light on the front of the machine and Light Emitting Diodes (LED’s) fi tted to the main PCB, can be used to diagnose operating problems with the machine. When the green ‘service�

• Calomax Quantum, ISSUE 3 PAGE 7 Wiring Schematic for Calomax Quantum Water Boiler using v10 board RED YE LLOW B LACK BLUE PINK B ROWN ORANGE WHITE +12Vd c (BROWN) BLACK RED 0.75mm YELLOW 0.2mm YELLOW BLACK BLACK RED N E L B L U E B L U E L N E B L A C K Y E L L O W / G R E E N BLA CK BLACK YELLOW / GR EEN R E D 0Vdc (ORANGE) RED R E D ORANGE YELLOW RED BLUE C O N N E C T O R P L U G COLD WATER INLET SOLENOID VAL VE ELEMENT TRIAC P CB QP CBA HIGH N ORMAL LOW LEVEL SENSOR S HOT WATER OUTLET DISPENSE VAL VE HEAT ER LED SOL ENOID LED THERMISTOR PUSH B UTTON O N FRONT PANEL KEYSWITCH ON FRO NT P ANEL THERMAL CUTOUT EARTH ON BODY EARTH ON BASE P I N K P I N K ORA

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