CHAFFOTEAUX PIGMA Gal Evo Training Handbook

Text of CHAFFOTEAUX PIGMA Gal Evo User Guide:

• Pag. 70 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 10 PERIODICAL CHECKS Plate-type heat exchanger for sanitary system When : every year Commentary : by mesuring DT at different sanitary flow rates. By pass & 3-way Valve When : every year Commentary : Visual aspect / Property Heating filtre When : every year Comment

• CHAFFOTEAUX PIGMA Gal Evo, Page. 16 of 73 Training manual :PIGMA Gal Evo . A permanent check of flow rate is developed with the aid of 2 primary sensors (Start & Return). Flow rate Control Burner performs flow modulation from minimum output up to maximum output (control over gas valve). Burner will flame out if temperature read by the sensor for primary return NTC2 Burner Modula

• CHAFFOTEAUX PIGMA Gal Evo, Page. 23 of 73 Training manual :PIGMA Gal Evo 3.4 “WATER FLOW CHECK” Check When What happens Gradient Tman > 7°C/sec (checked every 100ms) Check always with the flame on, except during the first 4 seconds after flame detection. 1. Immediate safety shutdown 1 P1: - 10sec of post-circulation - 10 sec of post-ventilation The boiler restarts after 10sec. 2. If the error occurs other 2 times within the following 4 minutes it will be shutdown 1 03 : - 20sec of post ventilation - 1min of post circulation. Gradient Tman > 20°C/sec or Gradient Trit > 20°C/sec (checked every 100ms) Check always with the flame on, and up to 7 sec

• CHAFFOTEAUX PIGMA Gal Evo, Pag. 72 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 11 Données techniques URBIA 11.1 PIGMA CF Modèle PIGMA 25 CF 30 CF Certification CE (pin) 1312BR4794 1312BR4923 Type chaudière B 11bs B 11bs Nominal heat input max/min (60/80°C) (Hi) kW 25,8/11 29,5/13 Nominal heat input max/min (60/80°C) (Hs) kW 28,7/12,2 32,8/14,4 Sanitary heat input max/min (60/80°C) (Hi) kW 27,0/11,0 30,5/13 Sanitary heat input max/min (60/80°C) (Hs) kW 30

• Page. 22 of 73 Training manual :PIGMA Gal Evo 3.3 “ANTIFREEZE” FUNCTION This function is enabled only if the ON/OFF selector is turned on position ON. It is operated by means of the temperature detected by the heating delivery probe (NTC1). CONDITION EVENTS TIME 1 ST CASE The temperature detected by probe NTC1: Ranges between 3�

• Pag. 61 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 7.2 COMPLETE MENU 7.2.1 Menu 0 : Network 7.2.2 MENU 2 : BOILER PARAMETERS Menù Sub Menù Parameter Function Range Default setting 0 2 BUS NETWORK 0 2 0 Network presence in the bus (only visualization) / 0 4 USER INTERFACE 0 4 1

• CHAFFOTEAUX PIGMA Gal Evo, Pag. 73 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 11.1 PIGMA FF Modèle URBIA 25 FF 30 FF 35 FF Certification CE (pin) 1312BR47 93 1312BR47 93 1312BR49 24 Type chaudière C 12 - C 32 - C 42 - C 52 - C 62 - B 22 - B 32 Nominal heat input max/min (60/80°C) (Hi) kW 25,8/11 30/13 34,5/15 Nominal heat input max/min (60/80°C) (Hs) kW 28,7/12,2 33,3/14,4 38,3/16,7 Sanitary heat input max/min (60/80°C) (Hi) kW 27/11 31,3/13 36/15

• Pag. 66 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 8 6 0 Last 10 errors / / 8 6 1 Reset error list SI: push button “OK” NO: push button “ESC” / MENU TIME (Non accessible lorsque l’Expert Control est connecté) HEURE DATE Jour Mois

• CHAFFOTEAUX PIGMA Gal Evo, Page. 44 of 73 Training manual :PIGMA Gal Evo PIGMA 28 CF G20 G25 G30 G31 POWER kW Pressure gas mbar Setting % Pressure gas mbar Setting % Pressure gas mbar Setting % Pressure gas mbar Setting % 11,2 2,3 0,0 *** *** 5,3 0,0 7,5 0,0 13,0 3,1 34,0 *** *** 7,1 48,0 10,1 56,0 14,0 3,6 37,0 *** *** 8,3 51,0 11,7 59,0 15,0 4,1 39,0 *** *** 9,5 54,0 13,5 63,0 16,0 4,7 41,0

• Pag. 69 de 73 Manuale Didattico – ACO Training manual :PIGMA Gal Evo 9 FIRST STARTING AT WORK 1.Check plug connection and electric power supply. Validated ……………………. 2. Verify type of gas (make changes by using proper tooling kit if necessary).

• CHAFFOTEAUX PIGMA Gal Evo, Page. 20 of 73 Training manual :PIGMA Gal Evo 3.2 “COMFORT” FUNCTION This function allows the user either to activate or not the function « temperature holding in the sanitary water reserve tank. At workshop level this function remains active over a time range 24h/24h, 7days/7days. Wording « COMFORT », is displayed at the screen bottom and it enables adapting Temperature Hold in the sanitary reserve according to user’s needs. To program it, comply with the directions given below : Whit the menu 250, it’s possible to validate

• CHAFFOTEAUX PIGMA Gal Evo, Training manual :PIGMA Gal Evo 5.5 FLUE EXHAUST PORTS (SUCTION TYPE MODEL) On the boiler top there is installewd an outlet socket (60/100) for connection with suction type exhaust pipes . Two pressure ports allow measuring quality of combustion during the COMBUSTION ANLYSIS mode as well as 2 pressure taps are provided for pressure switch tests. 5.6. AIR PRESSURE SWITCH (SUCTION CAP TYPE DESIGN) The boiler is fitted with an air pressure switch to check the vacuum state in sucti

• CHAFFOTEAUX PIGMA Gal Evo, Page. 25 of 73 Training manual :PIGMA Gal Evo ON OFF ON OFF ON OFF Burner Extractor 1 P3 Return T° > Start T° + 10°C ON OFF >StartT°+10°C Time RetT° <StartT°+10°C 1 06 1 P3 10 sec 10 sec 10 sec 255 sec 60 sec (post-circ.) 20 sec (post-vent.) Pump ON OFF ON OFF ON OFF Burner Extractor 1 P2 Start T° or Return T° > 55°C ON OFF >55°C Time StartT°-RetT° <55°C 1 05 1 P2 10 sec 10 sec 10 sec 255 sec 60 sec (post-circ.) 20 sec (post-vent.) Check also 7 seconds after each

• CHAFFOTEAUX PIGMA Gal Evo, Page. 47 of 73 Training manual :PIGMA Gal Evo 5.4 BURNER Technology used : Multiple gas burner model POLIDORO, installed in rack frame in the combustiin chamber. The burner assembly is equipped with : 1. one multiple-gas type burner 2. one a storage tank fitted with own injectors secured by screws 3. one ignition electrode array and one ionization sensor DIAMETER OF THE NOZZLES Number G20 G30 G31 25 kW CF 13 1,25 mm 0,76 mm 0,76 mm 28 kW CF 15 1,25 mm 0,75 mm 0,75 mm 25 kW FF 11 1,32 mm 0,80 mm 0,80 mm 30 kW FF 13 1,32 mm 0,80 mm 0,80 mm 35 kW FF 13 1,32 mm

• CHAFFOTEAUX PIGMA Gal Evo, Page. 37 of 73 Training manual :PIGMA Gal Evo 4.11 HEATING EXPANSION VESSEL Expansion vessel consists of two distinct parts assembled, made from metal sheet 1,8 mm thick. Inside, the tank is separated through a SBR rubber membrane (see, pictures shown below). The expansion vessel is located in the frame behind the boilere. Inflating pressure is 1 bar. Maximum capacity of the system is about 175 litres. A valve allows the u technician to make a yearly check of inflating pressure in the expansion vessel. 4.12 SANITARY FLOW RATE When set

• CHAFFOTEAUX PIGMA Gal Evo, Page. 32 of 73 Training manual :PIGMA Gal Evo 4.4 PLATE TYPE HEAT EXCHANGER The sanitary plate type heat exchanger is secured to the hydraulic assemblies, right side and left side, by 2 screws, that are accessible from the front side. Plates made from stainless steel are deep-drawn fabricated parts and welded one to the others. Tightness is ensured by 4 seal lip joints. Temperatura limite anticalcare Serve a ridurre la formazione di calcare all’interno dello scambiatore secondario. Durante il funzionamento in MODO SANITARIO lo spegnime

• CHAFFOTEAUX PIGMA Gal Evo, Page. 9 of 73 Training manual :PIGMA Gal Evo 6 SRA push button 1.4 SCREEN 1.4.1 indications on display scree ICON DESCRIPTION Navigation Navigation Parameter Code Default Code Flame and level of power Flame error Heating disable Heating enable Sanitary disable Sanitary enable Comfort function Boiler OFF and Anti freeze function enable Anti-freeze function activate SRA activate Solar system

• CHAFFOTEAUX PIGMA Gal Evo, Page. 27 of 73 Training manual :PIGMA Gal Evo 3.6 “SELF ADAPTIVE HEATING RESTART DELAY” With the parameter 2 35 it is possible chose the heating restart delay type:  0: manual;  1: automatic. MANUAL: with the parameter 2 36 it is possible set the heating restart delay between 0 and 7 min. AUTOMATIC: the heating restart delay is calculated in base of the heating set-point temperature, see table below: Consigne Chauffage < 50°C 51-60°C 61-70°C 71-80°C > 80°C Temps de retard redémarrage chauffage (minute) 5 4 3 2 1

• CHAFFOTEAUX PIGMA Gal Evo, Page. 28 of 73 Training manual :PIGMA Gal Evo 4 HYDRAULIC BLOCK LEGEND 1 Expansion vessel 8 Retuyrn heating sensor 2 Delivery heating sensor 9 Primary heat exchanger 3 Sanitary plate heat exchanger 10 No back-flow valve 4 3 bar safety valve and by-pass 11 Filling tap 5 3 way valve 12 Deareator 6 Sanitary flow meter 13 Minimum pressure switch 7 Pump 14 Drain tap

• CHAFFOTEAUX PIGMA Gal Evo, Page. 14 of 73 Training manual :PIGMA Gal Evo 2.1.1 Assembly view of system in heating mode Notice. The primary start sensor (NTC1) checks to ensure that the primary circuit heat level may never exceed 88°C in temperature; in this state, the sensor interdicts the burner to start flame ignition. When the circulation flow in the heating system is not enough to comply with the need , an autonatic by-pass valve can open ( maximum flow rate 350 l/h).

• CHAFFOTEAUX PIGMA Gal Evo, Page. 18 of 73 Training manual :PIGMA Gal Evo 3 SPECIAL FUNCTIONS 3.1 FLUE CLEANER” FUNCTION This function is used to perform proper boiler combustion analysis and maximum and minimum gas calibration. Follow the instructions below to enable it: PRESS DISPLAY The display will show this indication Press Reset button for 5 continuous seconds  With the boiler on “Winter” mode, the 3-way valves is positioned on “heating” and the burner turns on even without heating requested.  With the boiler on “summer” mode: o wi

• CHAFFOTEAUX PIGMA Gal Evo, Page. 8 of 73 Training manual :PIGMA Gal Evo 1.3 CONTROL BOARD 1.3.1 General Indications LEGEND 1 Dysplay 7 manometer 2 Start / Stop button 8 Push button for Sanitary 3 « ESC » button 9 Push button sanitary CONFORT 4 Push button for heating 10 Access to menu /validation push-button 5 Select push button for modes : summer / winter / anti-frost l 11 Touche « Reset 1 2 4 9 6 8 7 5 3 10 11

• CHAFFOTEAUX PIGMA Gal Evo, Page. 13 of 73 Training manual :PIGMA Gal Evo Burner ignition Flame detection Ignitor and gas valve powered popoweredpopwerede ntés When pressure switch contact is set to closure, the gas valve and the igniters are power supplied. A permanent check of flow rate is developed with the aid of 2 primary sensors (Forward & Return). Flow rate Control Gas valve is fed by the ignition power (adjustable by parameter 2 20). Flame detection is obtained by the ionization electrode. In the event that the ionization sensor does not sense any current during the igniti

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