Challenger CH-35 Owner's Manual

Text of Challenger CH-35 User Guide:

• VI-23 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) HYDRAULIC CYLINDERS 1 2 0306747 BOOM LIFT CYLINDER (COMPLETE) -- SEAL KIT, BOOM LIFT CYLINDER 2 1 0306743 BOOM EXTEND CYLINDER (COMPLETE) -- SEAL KIT, BOOM EXTEND CYLINDER 3 2 0306745 UNDERLIFT TILT CYLINDER (COMPLETE) -- SEAL KIT, UNDERLIFT TILT CYLINDER 4

• Challenger CH-35, Section VI - PARTS (cont'd) SUBFRAME ASSEMBLY Section VI - PARTS (cont'd) BODY ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 1 6 0300113 GREASE FITTING 2 2 0301861 QUICK PIN 3 2 0302538 BUSHING, 3-1/2" X 2-1/2" INTERNAL 4 8 0302540 CENTER BONDED MOUNT 5 12 0302541 SPECIAL WASHER 6 2 0303089 RAMP PAD 7 2 0303445 SAFETY CHAIN, SYSTEM 10 8 REF. 0303691 SPADE CYLINDER 9 REF. 0306747 LIFT CYLINDER 10 8 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 11 10 0400128 SCREW, 3/8&

• Challenger CH-35, REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) PLANETARY WINCH HYDRAULICS & AIR FREE SPOOL 1 4 0300041 CONNECTOR, 8MJ-8MB 2 2 0300324 SOLENOID VALVE, AIR CONTROL 3 18 FT. 0301577 AIR HOSE, 1/4" O.D. 4 2 0301893 HOSE ASSEMBLY, 84" 5 7 FT. 0302431 CONVOLUTED LOOM, 3/8" 6 4 0302546 CLAMPING UNIT 7 4 0302550 SPLIT BUSHING, 3/4" 8 2 0302551 STACKING NUT, SKT HD 9 1 0302607 TEE UNION, 4TB-4TB-4TB 10 2 0302677 BREATHER VENT, 1/8" MP 11 4 0302678 ELBOW, 4TB-2MP90 12 2

• VI-9 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) UNDERLIFT & TOWER ASSEMBLY 1 2 0300110 SNAP RING 1" 2 10 0300113 GREASE FITTING 3 1 0301197 COMPRESSION SPRING, CROSS BAR 4 1 0301398 DETENT BALL, 1-3/16" 5 1 0301822 "O"

• VI-13 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) RECOVERY BOOM HYDRAULICS 1 2 0300041 CONNECTOR, 8MJ-8MB 2 2 0300044 CONNECTOR, 6MJ-8MB 3 4 0300113 GREASE FITTING 4 2 0300365 CLAMP, CHECK VALVE RETAINING, 7" 5 2 0300657 HOSE ASSEMBLY, 46" 6 4 0300659 HOSE ASSEMBLY, 45" 7 2 0301529 HOSE ASSEMBL

• Challenger CH-35, VI-25 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) LIFT ADAPTERS 1 2 0200018 FORK, SHORT (3" OPENING) 2 2 0200020 FORK, MEDIUM (3" OPENING) 3 2 0200021 FORK, MEDIUM (4-1/2" OPENING) 4 2 0200023 FORK, LONG (4-1/2" OPENING) 5 2 0200024 FORK, OFFSET REAR AXLE 6 2 0400585 HAIR PIN COTTER, 1-1/4" 7 2 0711002 BOLT, MODIFIED 5/8"-11 X 6" WITH HOLE 8 2 0800590 TEE HANDLE, FORK ADAPTER 9 1 0801186 CHAIN HOOK ADAP

• Challenger CH-35, VI-22 Section VI - PARTS (cont'd) REAR SPADE HYDRAULICS 1 6 0300044 CONNECTOR, 6MJ-8MB 2 2 0301522 CONNECTOR, 6MJ-6MB 3 2 0303017 CONNECTOR, 8MB-6FB 4 REF. 0303093 CONTROL VALVE, VDP11DDDC110 5 REF. 0303094 CONTROL VALVE, VDP11CDDDC53 6 2 0303691 HYDRAULIC CYLINDER 7 4 0303748 HOSE ASSEMBLY, 136" REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

• Challenger CH-35, VI-7 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) RECOVERY BOOM ASSEMBLY 1 6 0300113 GREASE FITTING 2 2 0302880 WIRE ROPE, 6 X 37 IWRC, 3/4" X 200' 3 2 0301895 GREASE FITTING, STR 1/8" 4 2 0303441 SHEAVE, 10" 5 2 0303490 WEAR PAD 6 4 0306585 SCREW 7 REF. 0306743 EXTEND CYLINDER 8 2 0400121 SCREW, 3/8"-16 X 3/4" HEX HD CAP 9 1 0400126 SCREW 10 3 0400133 SCREW, 3/8"-16 X 3" HEX HD CAP 11 4 0400150 SCREW, 3/8"-16 X 2-1/2" HEX HD CAP 12 2 0400176 SCREW, 1/2"-13 X 1" HEX HD CAP 13 1 0400220 SCREW, 1/2"-13 X 5-1/2" HEX HD

• Challenger CH-35, OWNER'S MANUAL CH-35 PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specied are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 FORM NO. 0501062 01 / 2001 Phone(423)238-4171•FAX(423)238-5371 PRICE$25.00

• Challenger CH-35, VI-15 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS 1 2 0301696 ELBOW, 6MJ-6FJX90 2 2 0301965 HOSE ASSEMBLY, 131" 3 2 0302205 GAUGE, FLUSH MOUNT 6000 PSI 4 2 0302577 CONNECTOR, 6MJ-4FP 5 2 0303392 HOSE ASSEMBLY 73" 6 1 0303867 PUMP, BI-ROTATIONAL -- -- 0903017 PUMP KIT 7 2 0300348 PIPE NIPPLE, 1-1/2" X 5" 8 8 0300364 CLAMP HOSE, 1" - 2-1/4" 9 2 0300660 HOSE ASSEMBLY, 120" 10 2 0300865 CONNECTOR, 8MJ-8MJ (NOT SHOWN) 11 2 0301529

• Challenger CH-35, VI-30 REF. PART NO. NUMBER DESCRIPTION REF. PART NO. NUMBER DESCRIPTION Section VI - PARTS (cont'd) LIGHT KIT 1 0301740 GROMMET & PLUG, MARKER LIGHT 2 0301741 SEALED MARKER LIGHT, RED 3 0301742 SEALED MARKER LIGHT, AMBER 1 0300076 BRACKET, LICENSE PLATE 2 0300273 LICENSE PLATE ILLUMINATOR (COMPLETE) 3 0300512 BULB, LICENSE PLATE ILLUMINATOR

• Challenger CH-35, VI-11 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) UNDERLIFT HYDRAULICS 1 7 0300044 CONNECTOR, 6MJ-8MB 2 3 0300142 ELBOW, 6MJ-4MP90 3 3 0300206 BRANCH TEE, 6MJ-6MJ-4MP 4 1 0301424 CONNECTOR, 6MJ-4MP 5 5 0301470 ELBOW, 6MJ-8MP90 6 2 0301473 HOSE ASSEMBLY, 18" 7 1 0301522 CONNECTOR, 6MJ-6MB 8 4 0301601 HOSE CLAMP, INSULATED 5/8" 9 2 0301620 ELBOW, 6MJ-6MB90 10 1 0301730 DOUBLE HOLDING VALVE 11 1 0301731 HOLDING VALVE 12 1 0301837 IN-LINE ORIFI

• ii TABLE OF CONTENTS Section Vl - PARTS SUBFRAME ASSEMBLY ..........................VI-2 & VI-3 BODY ASSEMBLY ...............................VI-4 & VI-5 RECOVERY BOOM ASSEMBLY ....................VI-6 & VI-7 UNDERLIFT & TOWER ASSEMBLY .................VI-8 & VI-9 UNDERLIFT HYDRAULICS......................VI-10 & VI-11 RECOVERY BOOM HYDRAULICS................VI

• Challenger CH-35, VI-19 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) LEFT CONTROL ASSEMBLY REMOTE CONTROL ASSEMBLY -- -- -- REMOTE CONTROL ASSEMBLY 32 10 / 16 0300166 WIRE CONNECTOR, SPADE 33 1 0301574 ELBOW, 4TB-4MP90 34 15 / 25 0301577 AIR HOSE, 1/4" O.D. (FT.) 35 2 / 4 0301610 CONNECTOR, 4TB-4MP 36 2 / 3 0301618 BRASS PLUG, 4MP 37 2 0302048 CABLE SEALING GRIP 38 2 0302340 HEX PIPE BUSHING 39 1 0302431 CONVOLUTED LOOM, 3/8" X 8" 40 35 / 65 0302434 CABLE TIE, 4" 18 LB. 41 1 / 2 030267

• Challenger CH-35, VI-21 REF. NO. PART NO. REQ'D NUMBER DESCRIPTION Section VI - PARTS (cont'd) RIGHT CONTROL ASSEMBLY 1 2 0300834 CONTROL KNOB, (IN/OUT) 2 1 0300835 CONTROL KNOB, BOOM (UP/DOWN) 3 2 0300836 CONTROL KNOB, JACK (UP/DOWN) 4 1 0300837 CONTROL KNOB, BOOM (IN/OUT) 5 3 0302457 CONTROL CABLE, 104" 6 2 0302726 GREASE FITTING, 1/4"-28 X 45° 7 6 0303008 ADJUSTABLE CLEVIS 8 3 0303427 CONTROL CABLE, 114" 9 6 0400103 SCREW, 5/16"-18 X 1-1/4" HEX HD CAP 10 4 0400107 SCREW

• Challenger CH-35, VI-28 REF. PART NO. NUMBER DESCRIPTION Section VI - PARTS (cont'd) LIGHT KIT 1 0300442 3-LIGHT BAR ASSEMBLY (COMPLETE) 2 0300507 BULB, MARKER LIGHT 3 0200511 LENS, 3-LIGHT BAR 1 0301390 LIGHT, TURN (COMPLETE) 2 0304123 BEZEL MOUNTING SCREW 3 0304124 CHROME BEZEL 4 0304125 LENS & BULB ASSEMBLY 5 0304126 GROMMET & PLUG KIT REF. PART NO. NUMBER DESCRIPTION

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