Cornelius 06 1 3601 Series Product Manual
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Product Manual Model Number Range 06 1 3601X X 06 1 3602XX Applies to Ind ex remote cooler range: - Index 21 AC, Air cooled models with part code commencing – 06 1 3601XX - Index 21 WC, Water cooled models with part code commencing – 06 1 3602XX
Cornelius 06 1 3601 Series, Contents Section Content 1. Introduction 2. Installation Instructions 3. Service Maintenance instructions 4. Fault Finding 5. Product Photos 6. Data Sheets 7. Parts Lists and exploded views 8. Wiring Diagrams
Cornelius 06 1 3601 Series, 1. Introduction The Index remote cooler is a functional and robust remote cooler, designed with the installer and service technician in mind. It’s simple and effective operation delivers reduced operating costs and reduced life costs. The Index is built to BDA standards, ensuring that the lid is interchangeable, there is simple exchange of serviceable parts and standard cassette product coils. Index also has a small footprint, minimising the valuable space taken up in account cellars or back room IMI Cornelius is able to offer one o
Cornelius 06 1 3601 Series, 2. Installation 2.1. Requirements Summary Installation must be carried out by a suitably trained person and comply with national and local codes for connection to the electrical supply. - Unit must be installed indoors on a dry, level surface - Good ventilation (minimum 100 mm gap around unit) - Access to side, top and front - Electrical - 13 amp, 230V - Grounded, switched (preferably an RCCB) - Socket within 2m of unit INDEX 21 AC (air cooled) - Outside a chilled cellar, close to beer storage - Ambient temperature 10
Cornelius 06 1 3601 Series, 2.2 Installation Instructions Please read carefully before installing the unit Please follow these instructions carefully. Only if the remote unit is properly installed and maintained will trouble free operation and customer satisfaction be achieved. General description This is a remotely sited cooler used for cooling drinks such as beer, lager, cider & stout. Incorporating mechanical temperature control this unit is suitable for the utilization of water as the product cooling medium and for the formation of an
Locate the cooler within 2 metre’s of an earthed, switched, 13 Amp, 230V 50Hz socket which is accessible for isolation of the equipment. The socket must be installed to comply with current IEE regulations. Site the cooler on a firm level surface, protect from physical damage and do not place items on top of, or underneath the cooler. Clear space mus
Cornelius 06 1 3601 Series, The tubing ID must be sufficient to ensure a minimum flow rate of 4.5 litres/minute in the glycol circuit. It is recommended that an ID of at least 11.5mm be used. Avoid using elbow joints as these cause pressure drops. The tubing must not be routed next to hot surfaces or sharp edges. Avoid ups and downs in each glycol line as this may create air locks. Do not kink or crush the tubing, ensure minimum bend radii of 100mm and support where necessary. WARNING – The lines should never be taped together or insulated. Primin
Cornelius 06 1 3601 Series, Connecting the python & product lines. CAUTION – Ensure the electrical supply connection for the recirculation pump is disconnected from the socket on the rear panel at the back of the cooler. If the mains electrical supply to the remote cooler is not already switched on, switch it on now. CAUTION - All tubing/pythons must be routed to prevent undue stress, tight bends or kinking. From the product python connect the recirculation lines to the flow and return of the top mounted recirculation
Cornelius 06 1 3601 Series, Description of controls Refrigeration system reset The Water Cooled remote utilises a refrigeration system cut out switch. This switch is of manual reset type and is located in the refrigeration system compartment, behind the removable service panel. Upon activation of the switch, diagnose the cause and rectify the problem. Once the problem is resolved allow 10 minutes then press the Refrigeration System Reset button. Preventative user maintenance For all of the below, once the maintenance is carried out, follow
Cornelius 06 1 3601 Series, 3. Service Maintenance Instructions 3.1. INDEX 21 AC Check that the water level in the water bath is up to the overflow. Check and clean the rear Condenser fins. Dirt and dust can block the air vents in the condenser, severely reducing the effectiveness of the refrigeration system. Check that there is adequate airflow through the unit, ensuring enough space all round and that there are no obstructions in the front of the air flow vents. Check ambient temperature is between 10°C and 43°C. Check
Cornelius 06 1 3601 Series, 4. Fault Finding Chart Maintenance and repairs must only be carried out by a properly qualified and trained person. Always switch off and unplug the equipment before servicing or repairing the unit. PROBLEM POSSIBLE FAULT REMEDY SERVICE TIP 1. Totally Inoperative Is supply fuse blown or has circuit breaker tripped? No Loose connection or broken wire in supplying wiring to unit Replace or reconnect wire Install within 2m of an electrical socket Yes Is fuse or circuit breaker size correct? No Incorrect size device Install correctly sized device See rating plate for curre
3. Warm Product Is compressor running? No Go to 2. No Cooling Go to 2. No Cooling Go to 2. No cooling Yes Low water bath level Yes a) Leaks b) Insufficient water recirculation python priming a) Check for leaks and fill to overflow b) Ensure python is fully primed on install a) Ice build will displace water to the overflow b) Insufficient python
Cornelius 06 1 3601 Series, 6. Product Data sheets Product data sheet Index 21 AC Model 06 1 3601XX Date: 25 Feb 2010 Issue No: 4 Performance Nominal icebank pull down:( water 10 o C at 24 o C ambient) 5 hours Icebank weight: 25kg nominal Thermal capacity icebank: 8375KJ (2000 Kcal) Maximum ambient temperature: 43 o C Dimensions Height: 930mm Width: 570mm Depth: 600mm Weight: Unloaded 66kg Packed 67kg Operational 130kg Electrical Mains supply: 230v 1ph 50Hz Run current: 5.0 amps Start current: 31 amps Fuse: 10 amps Supply: 2m mains cable 3 pin UK Style p
Cornelius 06 1 3601 Series, Python Pump / Water Bath Agitator Type: 3-stage semi - submersible Agitation type: Continuous Output: 90watts Speed: 2700rpm Protection: Thermal trip Max flow rate @ no pressure: 20 litres per minute Max lift @ min flow: 18m Connection size: 15mm diameter tube Product coils Length Max Qty Short: 3.8m 12 Long: 5.4m 12 Super Long: 8.0m 8 Material: 316 stainless steel Compliance to Standards and Legislation
Cornelius 06 1 3601 Series, PRODUCT DATA SHEET Index 21 WC Model 06 1 3602XX Date: 25th Feb 2010 Issue No: 5 Performance Nominal Icebank pull down:( water 10 o C at 24 o C ambient) 5 hours (max. Icebank) Icebank weight: 25kg Nominal Thermal capacity icebank: 8675KJ (2000 Kcal) Maximum ambient temperature: 38 o C Dimensions Base Unit Discharge Unit Height: 930mm 360mm Width: 570mm 460mm Depth: 600mm 280mm Weight: Unloaded 69kg 11kg Packed 70kg 12kg Operational 137kg 13.5kg Electrical Base Unit Discharge Unit Mains supply: 230v 1ph 50Hz 24v 1ph 50Hz
Cornelius 06 1 3601 Series, Python Pump / Water Bath Agitator Type: 3-stage semi - submersible Agitation type: Continuous Output: 90 watts Speed: 2700rpm Protection: Thermal trip Max flow rate @ no pressure: 20 litres per minute Max lift @ min flow: 18m Connection size: 15mm diameter tube Coolant System Coolant: Monopropylene Glycol Coolant mixture: 30% glycol, 70% water Coolant Pump 3 stage magnetically coupled drive, max lift @ min flow = 15m Product Coils Len g th
Cornelius 06 1 3601 Series, 7. Parts Lists and Exploded View Parts List Index 21 AC - Model 06 1 3601XX ITEM PART No. Description 1a 58 0420 589 Totton pump 1b 58 0420 567 Marchmay pump 2 06 0 105108 Inspection panel 3 2RF738A Coil support bar blank 4 06 0 105136 Foamed tank 5 06 0 105113 Handle assy - black 6 06 0 360107 Condenser 6a 06 0 190425 CONDERSER (see alternative view below) 7 58 0900 086 Comp set sc21f - danfoss 7a 3DF001A Compressor start relay - danfoss 7b 58 0420 143 Compressor start capacitor - danfoss 8 06 0 274007 Fan motor mod’d 9 06 0 361107 Fan motor bracket 9a 220104050 Fan cowl mo
Parts list Index 21 wc Model 06 1 3602xx Item Part no. Description 1a 58 0420 589 Totton pump 1b 58 0420 567 Marchmay pump 2 06 0 105143 Glycol bottle 3 2rf738a Coil support bar blank 4 06 0 105136 Foamed tank 5 06 0 105113 Handle assy - black 6 Cm011514s ½” bsp to 15.0mm jg fitting 7 58 0900 086 Comp set sc
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