Brownie’s Yacht Pro 135 Operator's Manual
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Brownie’s Yacht Pro 135, 4 3.12 Exploded View Diagrams 3.12.1 Crankcase Assembly 32 3.12.2 1st/2nd Stage Piston and Cylinder 34 3.12.3 3rd Stage Piston and Cylinder 35 3.12.4 4th Stage Piston and Cylinder 36 3.12.5 1st Stage Valve Head and Valve 37 3.12.6 2nd Stage Valves and Valve Head 38 3.12.7 3rd Stage Valves and Valve Head 39 3.12.8 4th Stage Valve and Valve Head 40 3.12.9 Intermediate Separator 41 3.12.10 3rd Stage Intermediate Separator 42 3.12.11 Intake Filter 43 3.12.12 Cooling System 44 3.12.13 Lubric
Brownie’s Yacht Pro 135, 57 5.1 YACHT PRO TM SYSTEM OPERATION LOG NOTE All maintenance intervals refer to normal operating conditions. Operating the compressor under extreme conditions like high temperatures, humidity or continuous operation may shorten the intervals significantly. If in doubt, please contact the Brownie’s service department. Use records of ambient temperature to determine actual filter life. DATE HOURS TECHNICIAN/ SERVICE CENTER AMBIENT AIR TEMP CHECK c MAINTENANCE PERFORMED/ COMMENTS c Oil Level c Purification c CO Sightglass c Air Intake c Oil Level c Purification c CO Sightglass
Brownie’s Yacht Pro 135, 63 CHAPTER 6: WARRANTY BROWNIE’S THIRD LUNG warrants that this tank fill compressor system conforms to applicable draw- ings and specifications approved in writing by BROWNIE’S THIRD LUNG, and that the compressor and BROWNIE’S THIRD LUNG manufactured components are free of defects in both material and work- manship for a period of eighteen months from the date of shipment from BROWNIE’S THIRD LUNG, or 12 months from date of start-up, whichever occurs first. WARRANTY REGISTRATION CARD must be on file at BROWNIE’S THIRD
Brownie’s Yacht Pro 135, 37 # KIT Qty Part No. Description Notes 1 083652 1st Stage Valve Head Assembly 1 … 1 N26531 Reed V alve 2 … 1 080677 Valve Head 3 … 7 N102 Washer 4 … 6 N26568 Hex Head Screw 5 … 1 N26646 Hex Head Screw 6 … 1 N17959 O-rin g 1st Stage Valve Head and Valve 1 2 3 4 5 3 6 3.12.5 1st Stage Valve Head and Valve
Brownie’s Yacht Pro 135, 60 5.1 YACHT PRO TM SYSTEM OPERATION LOG NOTE All maintenance intervals refer to normal operating conditions. Operating the compressor under extreme conditions like high temperatures, humidity or continuous operation may shorten the intervals significantly. If in doubt, please contact the Brownie’s service department. Use records of ambient temperature to determine actual filter life. DATE HOURS TECHNICIAN/ SERVICE CENTER AMBIENT AIR TEMP CHECK c MAINTENANCE PERFORMED/ COMMENTS c Oil Level c Purification c CO Sightglass c Air Intake c Oil Level c Purification c CO Sightglass c Air Intake c Oil Level
Brownie’s Yacht Pro 135, 16 3.2 COMPRESSOR BLOCK The compressor block is used to compress air up to 6000 psi. This compressor is a four stage, three cylinder air cooled, oil lubricated reciprocating compressor. The cylinders are arranged in a “W” configuration, the 1st/2nd stage vertical stepped cylinder is in the center, 3rd stage on the right and 4th stage on the left looking from the intake filter side. These compressor blocks are particularly suitable for continuous operation because of their rug- ged design and corrosion resistant intermediate filter and cooler assemblies. Compressor Block, Front View 1. Intake F
29 3.11.7 Changing the 4th Stage Valves 3.11.7.1 Removal 1. Remove the intake and pressure lines from the valve head (2). 2. Remove the cap nut (8) and loosen stud (6) three or four turns. 3. Remove the bolts (9) holding the valve head onto the cylinder and take off valve head cover (5). 4. Remove the pressure valve by putting two screwdrivers into the removal groove of the pressure
Brownie’s Yacht Pro 135, 18 3.6.1 OIL FILTER REPLACEMENT PROCEDURE 1. Remove the two bolts (Figure 5-1) using a 13mm wrench 2. Remove the oil cover(Figure 5-2) 3. Remove the oil filter from the rubber gasket at the cover (Figure 6) 4. Mount a new filter element (P/N N25326) 5. Replace and fasten oil cover 6. Slowly pour new oil* through the oil filler neck (Figure 2) until the level reaches the maximum mark on the sight glass 7. Wait a few minutes and adjust the oil level if necessary before putting the unit into operation 3.6.2 CHANGING OIL TYPE 1. Changing from synthetic type oil to petroleum type oil requires no sp
Brownie’s Yacht Pro 135, 13 WARNING Do not try to remove the quick disconnect while the system is pressurized. Doing so may result in property damage or personal injury. Fill times are based on filling a single standard 80 cu. ft aluminum cylinder from 500 psi to 3000 psi and are approximately 5 minutes per tank. Cylinder volume, starting tank pressure, and tank pressure ratings will vary the fill times. Note that the indicator light is still on after the compressor automati- cally stops. This indicates that the compressor is in an AUTOMATIC START MODE and will restart if the stop pressure drops approxi- mately 500 psi. If you intend to fill more tanks you may leave the
Brownie’s Yacht Pro 135, 2 This information is believed to be accurate by Brownie’s Third Lung as of it’s date of publication, but Brownie’s offers NO WARRANTY regarding the accuracy, or continuing accuracy, of the information set forth herein. Brownie’s shall not be liable for inaccuracies in, or consequences resulting from, your use of this information. All information supplied is in connection with sales of Brownie’s products, and is thus subject to Brownie’s standard terms and conditions of sale. Brownie’s reserves the right to change this inform
Brownie’s Yacht Pro 135, 39 3.12.7 3rd Stage Valves and Valve Head # KIT Qty Part No. Description Notes � 1 069792 3rd Stage Valve Head Assembly 1 … 1 14123 Valve Head 2 a.. 2 2 40 Gasket 3 .b. 1 012836 Intake V alve 4 … 1 014582 Pressure V alve Assembly Items 2, 5, & 10 - 15 5 .b. 1 012835 Pressure V alve Insert Items 2 & 6 - 9 6 … † Valve Seat Available only with 012835 7 … † Valve Plate Available only with 012835 8 … 1 1026 Spring 9 … † Valve Insert Available only with 012835 10 … 1 N3521 O-ring 11 … 1 14332 Spring Washer 12 … 1 14124 Coupling 13 .b. 1 71064 Stud 14 a.. 1 N380 Gasket 3rd Stage Valves and Valve Head 1 2 3 2 4 5 8 6 7 9 10 11 12 13 14 15 16
Brownie’s Yacht Pro 135, 14 2.3 LUBRICATION SPECIFICATIONS Use Lubricant O-rings, rubber and plastic parts, White Petroleum DAB9 # N19091 or WEICON WP 300 filter housing threads White part # N19752 Sealing Rings Universal grease Paper Gaskets Apply silicone compound on both sides (WACKER silicone compound part # N 18247) before assembly Bolts, nuts, studs, valve parts, CU gaskets and pipe Compounds with Copper or MoS² additives (WEICON connectors (threads, cap nuts, compression rings) ANTI-SEIZE AS
15 CHAPTER 3: MAINTENANCE AND PARTS 3.1 RECOMMENDED MAINTENANCE WARNING We recommend that any maintenance other than preventative be performed by an authorized service center or technician. Contact Brownie’s for service center information. INTERVAL TYPE OF MAINTENANCE DATE SERVICE CENTER After 25 hrs initially, and every 50 - 100 hrs thereafter Oil Change (every 50 hours when u
56 CHAPTER 5: LOGS 5.1 YACHT PRO TM SYSTEM OPERATION LOG We recommend that all maintenance work be recorded, showing the date and details of the work carried out. NOTE All maintenance intervals refer to normal operating conditions. Operating the compressor under extreme conditions like high temperatures, humidity or continuous operation may shorten the intervals significantly. If in doubt, ple
Brownie’s Yacht Pro 135, 41 # KIT Qty Part No. Description Notes � 1 080690 Intermediate Separator Items 1 - 7 1 … † 080691 Separator Head Available only with 080690 2 a .. 1 N3556 O-ring 3 … 1 076613 Screw-in Insert 4 … 1 13937 Knurled Nut 5 … † 14150 Separator Housing Available only with 080690 6 … 1 N1316 Gasket 7 … 1 N20215 S traight Connector 8 … 1 078706 Safety V alve Intermediate Separator 3.12.9 Intermediate Separator
Brownie’s Yacht Pro 135, 30 Removing the 4th Stage Pressure Valve 3.11.8.2 Reassembly 1. Replace the intake valve (1) using the special tool to tighten it. 2. Check the intake valve functions correctly by blowing compressed air through the valve in the direction of flow. 3. Secure the intake valve as follows: Peen the valve head aluminum over the screw in thread of the intake valve in two places opposite one another. Use a small drift pin, approximately 5mm in diameter. 4. Reinstall the pressure valve (4) by putting O-ring (3) into valve head (2). Check it for abrasions. 5. Insert pressure valve through O-ring and into valve bore. 6. Put on valve head cov
Brownie’s Yacht Pro 135, 8 Date: Serial # Model # Order# Motor Wiring V PH HZ Belt Size T ension Connections Tight Nuts & Bolts Tight No Leaks Control Wiring Correct Final Pressure Setting Tank Fill Time Drain System Operation Interval Oil Level Oil Removed Hour Meter Reading T est Run Time STANDARD EQUIPMENT Securus ® Filtration Frequency Drive Manual Lubricant 4TKMAN Sightglass Elements Block # OPTIONAL EQUIPMENT & MISC Remote Fill Panel FC374-04RL (Additional for 4TKMAN Main) FT T
Brownie’s Yacht Pro 135, 24 3.11.3 Valve Change General Instructions • Always replace valves as a complete set. • Carefully clean dirty valves. Never use a sharp tool for this purpose. Soak the valves in diesel oil or petro- leum, and clean with a soft brush. • Check individual components for excessive wear. If the valve seat and valve disks are dented, replace the valves. • Valve head screws must be tightened with a torque wrench (See tightening instructions page 23) • Check the valve space in the valve heads for dirt, and clean if necessary. • Use gaskets and o-rings in reassembly only if they are in satisfactory condition, otherwise replace them. • Observ
Brownie’s Yacht Pro 135, 48 3. The moisture indicator ring is placed into the window first. Minimal handling is best, and care should be taken with the packaging contents and their disposal. 4. This view shows the ring properly installed in the window. Inspect o-ring for wear, and replace if worn. Lube threads with food grade silicone grease if needed. 1. Unscrew window cap in counter-clockwise direction. (NOTE: The orientation of the sight- glass assembly may vary.) 2. Here the cap is shown having been re- moved, and the retaining spring exposed. Old elements are removed from the window at this time. 3.13 SIGHTGLASS CO/MOISTURE ELEMENT REPLACEMENT PROCEDURE Replacement Element Part #M
Brownie’s Yacht Pro 135, 47 # KIT Qty Part No. Description Notes 9 … 1 N24585 Gear Pump 10 … 2 N3489 O-ring 11 … 2 N19506 Hex Head Screw 12 … 2 N58 Gasket 13 … 1 81050 Regulating Valve 14 … 4 N1316 Gasket 15 … 3 N52 Plug 16 … 4 N123 Allen Screw 17 … 1 076757 Connecting Tube Assembly 18 … 1 N2037 Male Connector 19 … 1 78421 Gasket
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