Boss Infinity Operator, Maintenance And Parts Manual
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Boss Infinity, 18 LUBRICANT RECOMMENDATIONS WARNING The following are general characteristics for a rotary screw lubricant. Due to the impossibility of establishing limits on all physical and chemical properties of lubricants which can affect their performance in the compressor over a broad range of environmental influences, the responsibility for recommending and consistently furnishing a suitable heavy duty lubricant must rest with the individual supplier if they choose not to use the recommended BOSS INDUSTRIES rotary screw lubricant. The lubricant supplier’s recommendation must, therefore, be based upon not only t
8 SAFETY Do not install a shut-off valve between the compressor and compressor oil sump. DANGER Do not disconnect or bypass safety circuit system. Do not install safety devices other than authorized BOSS INDUSTRIES, INC. replacement devices. Close all openings and replace all covers and guards before operating compressor unit. Tools, rags, or loose parts must not be
Boss Infinity, 20 MAINTENANCE If some of the maintenance intervals in the schedule outlined in this manual seem to be rather short, it should be considered that one hour’s operation of a compressor is equal to about 40 road miles on an engine. Thus, eight hours operation is equal to 320 road miles, 250 hours is equal to 10,000 road miles, etc. COMPRESSOR OIL SUMP FILL, LEVEL, AND DRAIN Before adding or changing compressor oil make sure that the compressor is completely relieved of pressure. Oil is added at the fill cap on the side of the compressor body. A drain valve/hose assembly is provided at the bottom of the compressor body. The proper o
Boss Infinity, 11 COMPRESSOR TERMINOLOGY AIR/OIL COALESCER - Performs second stage separation of oil from compressed air feeding air tools. Sometimes referred to as the separator element. CFM - Refers to the volume of compressed air being produced, expressed as cubic feet of air per minute. COMPRESSOR LUBRICANT - DEXTRON III ATF. GPM - Refers to the amount of gallons per minute of hydraulic fluid flowing through the pump. OIL SUMP - The first stage of oil separation from compressed air. Also serves as reservoir area for compressor lubricant and sometimes referred to as the receiver tank. PS
Boss Infinity, 43 WARRANTY INFORMATION BOSS Industries, Inc. warrants that this Rotary Screw Compressor unit conforms to applicable drawings and specifications approved in writing by BOSS. The unit assembly will be free from defects in material and workmanship for a period of two (2) years from the date of initial operation or thirty (30) months from the date of shipment, whichever period first expires. All other components and parts of BOSS manufacture, will be free from defects in material and workmanship for a period of one (1) year from the date of initial operation or eighteen (18) months from the date of shipment, whichever period first expires. If within such peri
Boss Infinity, 33 1 1 2 2 3 3 4 4 A A B B C C D D SIZE DWG NO REV SCALE SHEET OF DRAWN PATH TITLE CHECKED MATERIAL THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF BOSS INDUSTRIES, INC., IS CON- FIDENTIAL AND MUST NOT BEMADE PUBLIC OR COPIED. IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED DIRECTLY OR IN- DIRECTLY IN ANYWAY DE- TRIMENTIAL TO THE IN- TEREST OF BOSS INDUS- TRIES, INC. DO NOT SCALE TOLERANCES UNLESS NOTED MACHINED SURFACES NOMINAL DIM. 0.000 TO 1.000 .010 1.001 TO 5.000 .015 5.001 TO 10.000 .020 10.001 & OVER
Boss Infinity, 30 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D Parts List DESCRIPTIONPART NUMBERQTYITEM COMPR MTG SYS, INFINITY 45-60-150 SCI8G 0820035311 ELEC SYS, INFINITY 45-60-150 SCI8G 08200355-999 12 OIL-AIR-HYD CLNG SYS, INFINITY SCI8G 08200356-999 13 CANOPY SYS, INFINITY 45-60-150 SCI8G 0820035414 SHEET 20054-001 1 1 OF REV 1 INFINITY 45-60 SCI8G 08 BOSS INDUSTRIES 1761 GENESIS DR. LA PORTE, IN 46350 N/A PATH MATERIAL G:\Inventor Files\20k\20054-001.dwg 12/3/2007 12/3/2007 DCL DRAWN NDD CHECKED 1=4 D DESCRIPTION DWG NO R SCALE SIZE
Boss Infinity, 47 SCREW COMPRESSOR AIR-END EXCHANGE PROGRAM Replacement air-ends are available from the factory. For current prices and availability, contact BOSS INDUSTRIES, Inc. or an authorized BOSS INDUSTRIES distributor. Prices are F.O.B. shipping point. Prices do not include labor for removal or installation.
Boss Infinity, 19 LUBRICANT RECOMMENDATIONS LUBRICANT CHARACTERISTICS 1. Flash point 400°F minimum. 2. Pour point -40°F. 3. Contains rust and corrosion inhibitors. 4. Contains foam suppressors. 5. Contains oxidation stabilizer. NOTE NOTE DUE TO ENVIRONMENTAL FACTORS THE USEFUL LIFE OF ALL “EXTENDED LIFE” LUBRICANTS MAY BE SHORTER THAN QUOTED BY THE LUBRICANT SUPPLIER. BOSS INDUSTRIES, INC. ENCOURAGES THE USER TO CLOSELY MONITOR THE LUBRICANT CONDITION AND TO PARTICIPATE IN AN OIL ANALYSIS PROGRAM WITH THE SUPPLIER. NO LUBRICANT, HOWEVER GOOD AND/OR EXPENSIVE, CAN REPLACE PROPER MAINTENANCE AND ATTENTION. SELECT AND USE IT WISELY.
Boss Infinity, 14 DESCRIPTION OF COMPONENTS INSTRUMENTATION The BOSS INDUSTRIES hydraulic drive compressor unit incorporates a gauge panel that monitors temperature, pressure and hours of operation. HOURMETER The hourmeter records the total number of operating hours. It serves as a guide in following the recommended inspection and maintenance schedule. The hourmeter will only run when there is pressure in the system. COMPRESSOR DISCHARGE AIR/OIL TEMPERATURE SWITCHGAUGE This switchgauge indicates compressor air discharge temperature. The switchgauge ensures safety shutdown in case of excessive operating temperatures, preventing compressor damage, by stopp
Boss Infinity, 32 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D Parts List DESCRIPTIONPART NUMBERQTYITEM PANEL, CANOPY BACK-END INFINITY (REV 4)30239211 PANEL, CANOPY HYD END INFINITY (REV 6)302395 12 PANEL, CANOPY AIR END INFINITY30239613 DOOR, CANOPY INFINITY (REV 4)30239414 LATCH, BULLET 30138325 HINGE, INFINITY ALUM 3.0" OPEN FACE .18PIN 1/2 KNUCKLE (REV 1) 30244216 NUT, TINNERMAN 1/4-20961504-09012 7 BOLT, BTNHD SS STAR-DRIVE 1/4-20 X 3/4983904-075108 WASHER, NYLON 1/4 X .06 X .62 977004-062109 NUT, TINNERMAN 5/16-18961505-140510 BOLT, WHIZLOCK GR5 5/16-18 X 1 929705-100711 WASHER, FLAT GR8 3/8938206-07
22 MAINTENANCE OIL FILTER The compressor oil filter is a throwaway type cartridge. It is designed with a built-in bypass so that if there is a large restriction, due to cold oil or clogged element, the compressor will still be lubricated. To replace filter proceed as follows: 1. Make sure system pressure is relieved. 2. Unscrew with 14mm allen wrench. 3. Remove oil filter from h
Boss Infinity, 16 INSPECTION, LUBRICATION, AND MAINTENANCE This section contains instructions for performing the inspection, lubrication, and maintenance procedures required to maintain the compressor in proper operating condition. The importance of performing the maintenance described herein cannot be over emphasized. The periodic maintenance procedures to be performed on the equipment covered by this manual are listed below. It should be understood that the intervals between inspections specified are maximum interval. More frequent inspections should be m
Boss Infinity, 17 LUBRICATION AND MAINTENANCE CHART NOTE: Compressor oil and filter is to be changed after the first 50 hours of operation. After this, normal intervals are to be followed. LAVRETNINOITCA YLLACIDOIREP GNIRUD NOITAREPO egnahcynaetoN.sgnidaereguagllaevresbO.1 ehtenimreteddnasgnidae rlamronehtmorf :ETON(.edamsriaperyrassecenevaH.esuac nehwgnidaereguaglausuehtsi"LAMRON" yadotyadanosnoit idnocralimistagnitarepo ).sisab YLIAD .levelliorosserpmocehtkcehC.1 rotacidniporderusserP.retlifriakcehC. 2 .gnitareposirosserpmocelihw .skaelriadnaliorofkcehC.3 .sehctiwstiucricytefas
Boss Infinity, 38 Instructional Procedures for Installation of BOSS INFINITY Geared Rotary Screw Air Compressor This air compressor should be installed only by those who have been trained and delegated to do so and who have read and understand both the operators’ manual and the installation manual. Failure to follow the instructions, procedures, and safety precautions in this manual may result in accidents and injuries. Install, use, and operate this air compressor only in full compliance with all pertinent O.S.H.A. requirements
46 GENERAL An approved claim depends on the following provision: 1. An RGA # must be issued by BOSS INDUSTRIES. (See filing procedures.) 2. Failed part must be returned within 30 days of original invoice date, freight prepaid, with RGA #. 3. Part is determined to be defective. 4. Workmanship is determined to be defective. 5. Machine is within warranty period. 6. Machine has been operated within
Boss Infinity, 37 DATE:__________ 1. Information given by:______________________________________________ 2. Information received by:____________________________________________ 3. Has anyone helped you: Yes______ No______ 4. Distributor:_____________________________________________________ 5. End-User:________________________________________________________ 6. Phone Number:___________________________________________________ 7. Make and Model for PTO:__________________________________________ 8. BOSS INDUSTRIES Serial #:_______________________________________ 9. Make and Model of Engi
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