BE AC5060B Operation Manual
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BE AC5060B, operation manual AC5060B AC5060B(P) AIR COMPRESSOR CAUTION READ THIS MANUAL CAREFULLY before operating or servicing this air compressor, to familiarize yourself with the proper safety, operation, and standard operating procedures of this unit. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN THE VOIDING OF YOUR WARRANTY, AND PERSONAL INJURY, AND/OR PROPERTY DAMAGE. THE MANUFACTURER OF THIS AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL. By following the instructions and recommendations in this manual you will ensure a longer and safer service life of you
BE AC5060B, 2 table of contents Safety 6 Safety Rules 7 Safety Warnings Installation & Operation 11 Installation 11 Mounting 11 Wiring 12 Before Operating the Air Compressor 12 Compressor Lubrication 13 Filling the Compressor with Oil 13 Oil Changes 13 Engine Lubrication Operation 14 Operating Your Air Compressor Maintenance 15 Maintenance 15 Checking Belt Tension 16 Maintenance Chart Troubleshooting 17 Troubleshooting Chart
BE AC5060B, 3 Safety 6 Safety Rules 7 Safety Warnings Installation & Operation 11 Installation 11 Mounting 11 Wiring 12 Before Operating the Air Compressor 12 Compressor Lubrication 13 Filling the Compressor with Oil 13 Oil Changes 13 Engine Lubrication Operation 14 Operating Your Air Compressor Maintenance 15 Maintenance 15 Checking Belt Tension 16 Maintenance Chart Troubleshooting 17 Troubleshooting Chart Using the Operator’s manual The operating manual is an important part of your Compressor and should be read thoroughly before initial use, and referred to often to make sure adequate safety and service concerns are being addressed. Reading the ow
BE AC5060B, 4 product identification Record Identification Numbers Compressor If you need to contact an Authorized Dealer or Customer Service (1-866-850-6662) for information on servicing, always provide the product model and identification numbers. You will need to locate the model and serial number for the pump and record the information in the places provided below. Date of Purchase: Dealer Name: Dealer Phone: Product Identification Numbers Model Number: Serial Number:
BE AC5060B, 5 safety The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. NOTICE indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death. Hazard Symbols and Meanings Save these Instruction
BE AC5060B, 6 safety WARNING Serious injury or death may occur from normal sparks in the engine ignition system or engine exhaust/muffler. Injury or death may occur as a result of improper fueling. Serious injury may occur if any air compressor ventilation openings are restricted, causing the air compressor to overheat and start a fire. • Always operate air compressor outdoors in a well ventilated area free of flammable vapors, combustible dust, gases or other combustible materials. • DO NOT SMOKE if spraying flammable material. Locate the air compressor at least 20 feet away from the spray area. (An additional hose may be required.) • Do n
BE AC5060B, 7 safety WARNING Serious injury or death may occur from an air tank explosion if air tanks are not properly maintained. Serious injury may occur from an air compressor malfunction or exploding accessories if incorrect system components, attachments or accessories are used. Serious injury or death may occur if system safety’s are not properly maintained. Serious injury or death may occur from the battery. • Drain air tank daily or after each use to prevent moisture buildup in the air tank. • If air tank d
BE AC5060B, 8 safety WARNING Serious injury or death could occur from inhaling gas engine exhaust which contains carbon monoxide- a poisonous gas that can kill you. You CAN NOT smell or see this gas. Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, etc. contain harmful vapors and poisons. Serious injury or death could occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors or solid particles. • Never us a Gasoline Air Compressor in enclosed or partially-enclosed spaces. Gasoline Air Compressors can produce high levels of carbon monoxide
BE AC5060B, 9 safety WARNING Soft tissue damage can occur from the compressed air stream. Serious injury can occur from loose debris being propelled at a high speed from the compressed air stream. • Always wear safety glasses to shield the eyes from flying debris. • Never point the air stream at any part of your body, anyone else or animals. • Never leave pressurized air in the air compressor. Shut off air compressor and relieve pressure when storing or attempting maintenance. • Always maintain a safe distance from people and animals while operating the air compressor. • Do not move the air compressor while air tank is under pressure. Do not attem
BE AC5060B, 10 safety WARNING Risk of injury from negligent use. • Never allow children or adolescents to operate this air compressor! • Stay alert-watch what you are doing. Do not operate the air compressor when fatigued or under the influence of alcohol or drugs. • Know how to stop the air compressor. Be thoroughly familiar with controls. WARNING Risk of major repair. • Do not operate air compressor without an air filter. • Do not operate air compressor in a corrosive environment. • Always operate the air compressor in a stable, secure position to prevent air compressor from falling. • Fol
11 WARNING • ALMOST ALL WELD CRACKS OR FATIGUE FAILURES ARE CAUSED BY IMPROPER INSTALLATION AND ARE NOT COVERED BY WARRANTY. WARNING • REGULATIONS REQUIRE THAT ALL WIRING BE DONE BY A LICENSED ELECTRICIAN, FAILURE TO DO SO COULD VOID YOUR WARRANTY. NOTICE • Any warranty claims for electrical components can only be considered when submitted with proof of prope
BE AC5060B, 12 installation & operation WARNING • ALL WIRING INFORMATION IS STATED ON THE ELECTRIC MOTOR AND ON THE PRESSURE SWITCH OR PROVIDED WITH THE MAGNETIC STARTER, IF SUPPLIED. WII CUSTOMER SERVICE PERSONNEL CANNOT, BY LAW, PROVIDE ANY WIRING INFORMATION. WARNING • ALWAYS CHECK THE OIL LEVEL AND QUALITY BEFORE START–UP. DO NOT ADD OR CHANGE OIL WHILE THE UNIT IS RUNNING. USE ONLY RECOMMENDED NON-DETERGENT OIL. Please check the following carefully: 1) Check to see that nuts and bolts are all snug. 2) Check if the quantity and qualit
BE AC5060B, 13 installation & operation 1) Remove the oil filler plug 2) Slowly pour the proper oil into the pump crankcase. 3) Always keep oil level in the middle of the sight glass. 1) Remove the oil drain plug. Allow oil to drain completely. 2) Replace the oil drain plug. 3) Refill with the recommended oil to the proper level. Check engine Owner’s manual for lubrication and maintenance requirements. FILLING THE COMPRESSOR WITH OIL OIL CHANGES ENGINE LUBRICATION (if engine driven) NOTICE • Initial oil change due at 100 hours. • Change oil every 300 hours or 3 months; whichever comes first.
BE AC5060B, 14 operation WARNING • EXTRA CARE SHOULD BE TAKEN TO AVOID PERSONAL INJURIES WITH AUTOMATIC CONTROLLED COMPRESSORS. WARNING • DO NOT LEAVE THE POWER TO THE COMPRESSOR OVERNIGHT OR CONNECTED WHEN UNIT IS UNATTENDED. 1) Check unit for any damage. All compressors are tested and inspected at the factory and supplied in perfect condition. Any damage is the freight carriers’ responsibility and you must notify the freight company immediately upon discovering any damage, and submit a claim. Ensure you have documented the damage on the waybill receipt if possible. 2) Check compressor installation and wiring 3) Turn on electric power and turn pressure switch knob to “auto”. Comp
15 CHECkING BELT TENSION (if belt driven) Before doing any maintenance or adjustments to your air compressor, the following safety precautions should be taken: 1) Turn off and lock out electric power. 2) Drain air receiver and air lines of air pressure. Adjust belt(s) so when pressure is applied at the center, there is approximately 1/2” slack (see diagram below). If the
16 maintenance MAINTENANCE CHART MAINTENANCE CHART PROCEDURE DAILY WEEKLY MONTHLY QUARTERLY /300 HRS Check oil level X Drain condensation from air receiver X Check for unusual noise/vibration X Tighten nuts and bolts X Clean dust and foreign matter X Clean air filter X Replace worn filters X Check V-belts for wear X Inspect unit for leaks X Tighten joints if leaks found X Ch
BE AC5060B, 17 Troubleshooting TROUBLESHOOTING CHART PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Will not start. Incorrect power supply and/ or wiring. Make sure power is turned on. (Consult with a licensed electrician). Air receiver is at full pressure. Drain air receiver. Low pressure Safety valve leaks. Replace safety valve. Drain cock open. Close drain cock. Loose tubes or fittings. Tighten fittings. Dirty or plugged air filter. Clean or replace as necessary. Defective unloader valve. Replace unloader valve. Oil in discharge Too much oil in the crankcase. Drain oil and fill to proper level. Improper oil viscosity. Drain and replace oil C
BE AC5060B, 18 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Insufficient output, low discharge pressure Clogged inlet filter. Clean or replace as necessary. Leaks in air lines, air valves, fittings, etc... Replace worn components as necessary. Drive belts slipping. Tension V-belts. Drain valve left open. Close drain valve. Defective pressure gauge. Replace pressure gauge. Leaking head gasket. Replace head gasket. Dirty or plugged inter cooler tubes. Remove and clean inter cooler tubes. Pressure switch adjusted too low, or defective. Make necessary adjustments. Worn or defe
BE AC5060B, 19 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Excessive vibration / compressor knocks Loose compressor, motor or engine guard. Tighten components. Compressor not level. Level compressor Feet bolts over tightened to floor. Loosen feet bolts. Excessive discharge pressure. Reduce operating pressure. Wrong oil being used. Drain and replace with proper oil. Loose flywheel, drive, pulley or drive belts. Tighten loose components and check belts. Worn connector rods, wrist pin or main bearings. Check and replace worn parts. Compr
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