ascon KX Series Engineering Manual
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ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 19 [89] tr.t1 - Time 1 Available: When [87] tr.F is different form nonE. Range: When [88] tr.u = hh.nn = 00.01... 99.59 When [88] tr.u = nn.SS = 00.01... 99.59 When [88] tr.u = SSS.d = 000.1... 995.9 [90] tr.t2 - Time 2 Available: When [87] tr.F is different form nonE Range: When [88] tr.u = hh.nn = 00.01... 99.59 + inF When [88] tr.u = nn.SS = 00.01... 99.59 + inF When [88] tr.u = SSS.d= 000... 995.9 + inF. Note: Setting [90] tr.t2 = inF, the second time ca
Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 30 Appendix A ] inP GROUP - Main and auxiliary input configuration no. Param. Description Dec. Point Values Default 1 SEnS Sensor selection (according to the HW) Model C 0 J = TC J, crAL = TC K, S = TC S, r = TC R, t = TC T, ir.J = IRS J, ir.cA = IRS K, Pt1 = RTD Pt100, Pt10 = RTD Pt1000, 0.60 = 0... 60 mV, 12.60 = 12... 6
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 7 4.3.2 Complete configuration procedure The configuration parameters are collected in various groups. Every group defines all parameters related with a specific function (e.g.: control, alarms, output functions). 1. Push the button for more than 5 seconds. The upper display will show PASS while the lower display will show 0. 2. Using and buttons set the programmed password. Notes: 1. The factory default password for configuration parameters is equal to 30. 2. During parameter modification the instrument contin
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 15 [54] LbcA - Condition for LBA enabling Available: when [51] LbAt is different from oFF Range: uP = Enabled when the PID requires the maxi- mum power only. dn = Enabled when the PID requires the mini- mum power only both = Enabled in both condition (when the PID re- quires the maximum or the minimum power). LBA application example: LbAt (LBA time) = 120 seconds (2 minutes) LbAS (delta LBA) = 5°C The machine has been designed in order to reach 200°C in 20 minutes (20°C/min). When the PID demands 100%
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 24 (it is the difference between the reading of the instrument and the reading of the reference system). Note that after this set the measured value of the instrument is equal to the measured value of the reference system. 4. Set a set point equal to the maximum value of the operative range (e.g. 100°C). When the temperature in the chamber is steady, take note of the temperature measured by the reference system (e.g. 98°C). 5. Set [140] AH.P = 100 (low working point) and [141] AHo = +2 (it is the differ
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 16 Available: When [55] cont = PID Range: YES = self-tune active; no = self-tune not active. [59] HSEt - Hysteresis of the ON/OFF control Available: When [55] cont is different from PID. Range: 0... 9999 engineering units. [60] cPdt - Time for compressor protection Available: When [55] cont = nr Range: OFF = Protection disabled 1... 9999 seconds. [61] Pb - Proportional band Available: When [55] cont = PID and [58] SELF = no Range: 1... 9999 engineering units. Note: Auto-tune functions calculate this value. [62] ti - Integral time Available: When [55] cont = PID and [58] SELF = no Range: OFF = Integral ac
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 9 When the contact is closed the instrument oper- ates in stand by mode. 5 Manual mode 6 HEAt with SP1 and CooL with “SP2” [status] (see “Note about digital inputs”) 7 Timer Run/Hold/Reset [transition] Short closure allows to start timer execution and to suspend it while a long closure (longer than 10 seconds) allows to reset the timer. 8 Timer Run [transition] a short closure allows to start timer execution. 9 Timer reset [transition] a short closure allows to reset timer count.
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 29 moistened with: • Ethyl Alcohol (pure or denatured) [C2H5OH] or • Isopropyl Alcohol (pure or denatured) [(CH3)2CHOH] or • Water (H2O). 5. Make sure that there are no loose terminals. 6. Before putting the instrument back in its case, make sure that it is perfectly dry. 7. Put the instrument back and turn it ON. 8.4 ACCESSORIES The instrument has a lateral socket into which a special tool can be inserted. This tool, named A01, allows: – To memorize a complete instrument configuration and t
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 12 LodE = Deviation low alarm (relative) HidE = Deviation high alarm (relative) LHdo = Relative band alarm with alarm indication out of the band LHdi = Relative band alarm with alarm indication inside the band • When no output is programmed as control output nonE = Alarm not used LoAb = Absolute low alarm HiAb = Absolute high alarm LHAo = Absolute band alarm with alarm indication out of the band LHAi = Absolute band alarm with alarm indica
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 11 on = Out2 always ON. For other details see [13] O1F parameter. WARNING! When using the servomotor control, both Out2 and Out3 are to be selected as Heating or Cooling (o2F = o3F = HrEG or o2F = o3F = c rEG). Parameter [55] cont must be set as 3pt. [19] o2.AL - Alarms linked up with Out 2 Available: When [17] o2F = AL. Range: 0... 63 with the following rule: +1 = Alarm 1 +2 = Alarm 2 +4 = Alarm 3 +8 = loop break alarm +16 = Sensor break (burn out) +32 = Overload on Out 4 (short circuit on OP4). For more details see [16] o1.AL parameter. [20] o2Ac - Out 2 action Available: When [
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 36 no. Param. Description Dec. Point Values Default 58 SELF Self tuning enabling 0 no = The instrument does not perform the self-tuning YES = The instrument is performing the self-tuning no 59 HSEt Hysteresis of the ON/OFF control dP 0... 9999 (E.U.) 1 60 cPdt Time for compressor protection 0 From 0 (oFF) to 9999 (s) oFF 61 Pb Proportional band dP 1... 9999 (E.U.) 50 62 ti Integral time 0 From 0 (oFF) to 9999 (s) 200 63 td Derivative time 0 From 0 (oFF) to 9999 (s) 50 64 Fuoc Fuzzy overshoot control 2 0.00... 2.00 0.50 65 tcH Heating output cycle time 1 0.1... 130.0 (s) 20.0 66 rcG Power ratio between heating and co
ascon KX Series, Ascon Tecnologic - KX Series - ENGINEERING MANUAL -Vr.4.0 PAG. 3 Logic inputs driven by 24 VDC Digital input 1 4 5 6 Digital input 2 + + - Logic status 1: 6... 24 VDC; Logic status 0: 0... 3 VDC. 2.4 OUTPUTS Safety notes: – To avoid electrical shocks, connect power line at last. – For supply connections use No. 16 AWG or larger wires rated for at last 75°C. – Use copper conductors only. – SSR outputs are not isolated. A reinforced isolation must be assured by the external solid state relays. – For SSR, mA and V outputs if the line length is longer than 30 m use a shielded wire. WARNING! Before connecting the output actuators, we rec
Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 28 execution, the self- tune function will be aborted. 4. During manual mode, all functions not related with the control (wattmeter, independent timer, “worked time”, etc) continue to operate normally. 6.6 STAND BY MODE This operative mode also deactivates the automatic control but forces the control output to zero. In th
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 33 no. Param. Description Dec. Point Values Default 20 o2Ac Out 2 action 0 dir = Direct action rEU = Reverse action dir.r = Direct with reversed LED ReU.r = Reverse with reversed LED dir 21 o3F Out 3 function 0 NonE = Output not used H.rEG = Heating output c.rEG = Cooling output AL = Alarm output t.out = Timer output t.HoF = Timer out -OFF in hold P.End = Program end indicator P.HLd = Program hold indicator P.uit = Program wait indicator P.run = Program run indicator P.Et1 = Program Event 1 P.Et2 = Program Event 2 or.bo = Out-of-range or Burnout indicator P.FAL = Power failure indicator bo.PF = Out-of-ran
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 27 Shutter During the passivation and drying phases, the operator is out of the booth and the system closes the shutter of the air and recycles the internal air in order to reduce the power consumption. Shutter When the drying time is finished, before the operator is allowed to enter into the boot, you must be sure that: 1. The air in the booth has been refreshed The temperature is lower than a limit. So that you need a profile like the one that follows: Status Run Event 1 Event 1 = ON shutter closed Program OFFOFF Program Run Tim
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 5 4. CONFIGURATION PROCEDURE 4.1 INTRODUCTION When the instrument is powered, it starts immediately to work according to the parameters values loaded in its memory. The instrument behaviour and its performance are governed by the value of the stored parameters. At the first start up the instrument will use a “default” parameter set (factory parameter set); this set is a generic one (e.g. a TC J input is programmed). WARNING! Before connecting the output actuators, we recommend to configure the parameters to suit your application (e.g.: input type, Control s
Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 14 ]AL3 Group - Alarm 3 parameters [43] AL3t - Alarm 3 type Available: Always. Range: • When one or more outputs are programmed as control output: nonE = Alarm not used LoAb = Absolute low alarm HiAb = Absolute high alarm LHAo = Absolute band alarm with alarm indication out of the band LHA
ascon KX Series, Ascon Tecnologic - KX Series - ENGINEERING MANUAL -Vr.4.0 PAG. 1 KX_ CONTROLLER AND MINI-PROGRAMMER Engineering Manual Code : ISTR-MKX1-3ENG04 - Vr. 4.0 (ENG) Ascon Tecnologic S.r.l. Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY Tel.: +39 0381 69871/FAX: +39 0381 698730 www.ascontecnologic.com e-mail: [email protected] 1. OUTLINE DIMENSIONS (mm) 96 48 61.9 1411 40 14.5 18 8 DI1 DI2 Removable terminals Instrument with non-removable terminals 2. CONNECTION DIAGRAM D - D + + + + + + Out1 Out2 Out3 C NO + - + - Out4 RS485 12 VDC/20 mA max. Relay Out 1: 4 (4) A/250 VAC Relay Out 2, 3: 2 (1) A/2
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 10 ]out Group - Output parameters [12] o1.t - Out 1 type (KX3 only) Available: When the out 1 is a linear output. Range: 0-20 = 0... 20 mA 4-20 = 4... 20 mA 0-10 = 0... 10 V 2-10 = 2... 10 V [13] o1.F - Out 1 function Available: Always Range: • When the out 1 is a linear output (KX3 only) nonE = Output not used. With this setting the status of the this output can be driven directly from serial link; H.rEG = Heating output; c.rEG = Cooling output. r.inP = Analogue retransmiss
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 18 as remote set point (RSP). trin = The value coming from serial link will be algebraically added to the local set point selected by A.SP and the sum becomes the operative set point. PErc = The value coming from serial will be scaled on the input range and this value will be used as remote set point. Note: A [83] SPrt change produces the following actions: • When [83] SP.rt = rSP - the remote set point will be forced to be equal to the active set point • When [83] SP.rt = trin - the re
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 25 The letter will change from A to o and vice versa. 10. Select the second parameter that you want to add to the assistance level and repeat step 6, 7 and 8. 11. Repeat step 5, 6, 7, 8 until the list has been completed. 12. When you need to exit from promotion procedure, push button and maintain the pressure for more than 10 s. The instrument will show the “standard display”. Note: When you set the some number to two parameter, the instrument will use only the last programmed parameter. Example: In the previous example, I have set for SP2 a promotion value equal to
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 26 In this cases, proceed as follows: 1. Press the button for more than 5 seconds; 2. The upper display will show PASS while the lower display will show 0; 3. By and button set the value -181; 4. Push button; 5. The upper display will show the acronym of the first parameter promoted to the level 2 and lower display will show its value; 6. Using button it is possible to see the value assigned to all parameter present in level 2 but it will not be possible to modify it; 7. It is possible to come back to the “standard display” by pushing the button for more than 3 seconds or by pushing no push
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 22 instrument will show “P.End” messages alter- nately with the measured value. • When no program is running, the instrument will show the standard display. Pr.td = During a soak, the instrument will show the remaining time of the soak (count down). • During a ramp the display will show the ope- rative set point. At the end of the program execution, the instrument will show “P.End” messages alter- nately with the measured value. • When no program is running, the
ascon KX Series, Ascon Tecnologic - KX Series - ENGINEERING MANUAL -Vr.4.0 PAG. 2 3. When a shielded cable is used, it should be connected at one point only. 4. Pay attention to the line resistance; a high line resistance may cause measurement errors. 2.3 INPUTS 2.3.1 Termocouple Input 1 2 + _ External resistance: 100Ω max., maximum error 25 mV. Cold junction: automatic compensation between 0... 50°C. Cold junction accuracy: 0.05°C/°C after a warm-up of 20 minutes. Input impedance: > 1 MΩ. Calibration: According to E
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 6 4. Using and buttons set the code 1 value according to the following tables. LMNO Prepare your code 1 Input Type and Range L M TC J -50... +1000°C 0 0 TC K -50... +1370°C 0 1 TC S -50... 1760°C 0 2 TC R -50... +1760°C 0 3 TC T -70... +400°C 0 4 Infrared J -50... +785°C 0 5 Infrared K -50... +785°C 0 6 PT 100/PTC KTY81-121 -200... +850°C/-55... +150°C 0 7 PT 1000/NTC 103-AT2 -200... +850°C/-50... +110°C 0 8 Linear 0... 60 mV 0 9 Linear 12... 60 mV 1 0 Linear 0... 20 mA (this selection forces Out
Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 35 ] AL3 group no. Param. Description Dec. Point Values Default 43 AL3t Alarm 3 type 0 nonE = Alarm not used LoAb = Absolute low alarm HiAb = Absolute high alarm LHAo = Windows alarm in alarm outside the windows LHAI = Windows alarm in alarm inside the windows SE.br = Sensor Break LodE = Devi
Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 21 Range: 00.00 to... 11.11 where: 0 = Event OFF; 1 = Event ON. Note: For more details see [100]Pr.E1 parameter. [111] Pr.S4 - Set point of the fourth soak Available: When [92] Pr.F is different from nonE, [101] Pr.S2 is different from oFF and [106] Pr.S3 is different from OFF. Range: From [76] SPLL to [77]
ascon KX Series, Ascon Tecnologic - KX Line - ENGINEERING MANUAL -Vr.4.0 PAG. 39 no. Param. Description Dec. Point Values Default 128 oPr.E Operative modes ena- bling ALL = All modes will be selectable by the next parameter Au.oP = Auto and manual (OPLO) mode only will be selectable by the next parameter Au.Sb = Auto and Stand-by modes only will be selectable by the next parameter ALL 129 oPEr Operative mode selection If oPr.E = ALL: - Auto = Auto mode - oPLo = Manual mode - St.bY = Stand by mode If oPr.E = Au.oP: - Auto = Auto
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