Alpine ALP150B Installation, Operating And Service Instructions
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Alpine ALP150B, 144 103448-07- 1/16 Key No. Description Part Number ALP080B ALP105B ALP150B ALP210B ALP285B 9A Vent Elbow w/Flue Sensor Port 102878-01 N/A 9B Rear Air Box 102867-01 N/A 9C Bottom Securing Bracket 102870-01 N/A 9D Hanging Bracket, Boiler 102868-01 N/A 9E Hanging Bracket, Wall 102869-01 N/A 9F Air Collar Plate Assembly 102871-02 N/A 9G Air Collar Plate Gasket 102876-01 N/A 9H Access Panel, Rear Air Box 102873-01 N/A 9J Horizontal Strip Ga
103448-07 - 1/16 137 1M Key No. Description Part Number ALP080B ALP105B ALP150B ALP210B ALP285B Bare Heat Exchanger and Related Components (1B through 1E) 1A Replacement Heat Exchanger assembly (includes bare heat exchanger, supply and re
Alpine ALP150B, 32 103448-07- 1/16 d. Secure the pipe by tightening the metal strap worm screw. WARNING Failure to properly secure the vent into the elbow with the clamp could lead to property damage, personal injury or loss of life. e. The CPVC 30 in. long straight pipe may be cut to accommodate desired vent conguration. If the CPVC 30 in. straight pipe needs to be cut into two pieces to accommodate
Alpine ALP150B, 152 103448-07- 1/16 U.S. Boiler Company, Inc. P.O. Box 3020 Lancaster, PA 17604 1-888-432-8887 www.usboiler.net
Alpine ALP150B, 128 103448-07- 1/16 i. Fernox™ Restorer (universal cleaner, sludge remover, scale remover, ux residue/debris remover, corrosion inhibitor) ii. Fernox™ Protector (Alphi 11, CH#, Copal) (sludge remover, corrosion inhibitor) Follow manufacturer application procedure for proper heating system/boiler cleaning and preventive treatment. Above reference
Alpine ALP150B, 103448-07 - 1/16 107 2. Adjusting Parameters (continued) The following pages describe the Control’s adjustable parameters. Parameters are presented in the order they appear on the Control’s Display, from top to bottom and, left to right. From the “Home” screen select the Adjust button to access the adjustment mode screens show below (if required, refer to the previous page to review how to enter Adjustment mode): X. Operation F. Changing Adjustable Parameters (continued) “Press”
Alpine ALP150B, 90 103448-07- 1/16 Figure 36: Burner Flame it may take several tries for ignition before a ame is established. If more than 2 tries for ignition are needed, it will be necessary to press the reset button to restart the boiler. Once a ame has been established for the rst time, subsequent calls for burner operation should result in a ame on the rst try. I. Check Burner Flame Inspect the ame visible through the window. On high re the ame should be stable and mostly blue (Figure 36). No yellow t
Alpine ALP150B, 103448-07 - 1/16 121 X. Operation F. Changing Adjustable Parameters (continued) “Press” button to access the following parameters: Factory Setting Range / Choices Parameter and Description Disable Enable, Disable Master Enable/Disable The Sequencer Master Enable/Disable is used to “turn on” the Multiple Boiler Controller. Warning! enable ONLY one Sequence Master. Boiler
Alpine ALP150B, 103448-07 - 1/16 21 IV. Venting A. General Guidelines (continued) Table 5A: Vent and Combustion Air Pipe Sizes and Equivalent Lengths (Applies to All Listed Vent/Combustion Air System Options) Boiler Model Option Combustion Air Length Vent Length Pipe Dia., in. (mm) Min., ft. (m) Max., ft. (m) Pipe Dia., in. (mm) Min., ft. (m) Max., ft. (m) ALP080B Reduced Diameter 2 (60) 2.5 (0.76) 60 (18.3) 2 (60) 2.5 (0.76) 60 (18.3) Fa
103448-07 - 1/16 71 Table 17B: Maximum Capacity of Schedule 40 Black Pipe in CFH* (LP Gas) For Gas Pressures of 0.5 psig or Less Inlet Pressure 11.0 Inch W.C.; 0.3 Inch W.C. Pressure Drop Nominal Pipe Size, In. Inside Dia
Alpine ALP150B, 68 103448-07- 1/16 Boiler Model Boiler Supply Connection, Inch, FPT Boiler Return Connection, Inch, FPT Near- Boiler Piping Supply Pipe Size, Inch Near- Boiler Piping Return Pipe Size, Inch Max Allowable Flow through Boiler, GPM @ 20°F DT Flow, GPM @ 25°F DT Min Req’d Flow through Boiler, GPM @ 35°F DT Alliance SL Models to be installed As Part of Near-Boiler Piping Alliance SL Coil Required Flow Rate, GPM
34 103448-07- 1/16 • Brace exterior piping if required. c. Optional Two-Pipe Termination into IPEX Low Prole or DiversiTech HVENT Terminal – horizontal thru sidewall, see Figures 6D and 6F. i. Vent Piping • Install re stops wher
103448-07 - 1/16 95 No. Title Terminal Description 1 Check Wiring 1 & 2 Is the heating thermostat connected? Insure this is “dry”, non-powered input. 2 & 3 Is an Indirect Water Heater (IWH) providing a boile
Alpine ALP150B, 48 103448-07- 1/16 IV. Venting E. Removing the Existing Boiler • At top of vent pipe length install another appropriate manufacturer’s 90° elbow so that the elbow leg is opposite the building’s exterior surface. • Install horizontal vent terminal coupling. • Brace exterior piping if required. ii. Combustion Air Termination • After penetrating wall, install a 90° elbow so that the elbow leg is in the up d
Alpine ALP150B, 103448-07 - 1/16 99 X. Operation (continued) D. Multiple Boiler Control Sequencer 1. “Plug & Play” Multiple Boiler Control Sequencer When multiple boilers are installed, the Control’s Sequencer may be used to coordinate and optimize the operation of up to eight (8) boilers. Boilers are connected into a “network” by simply “plugging in” standard ethernet cables into each boiler’s “Boiler-To- Boiler Communication” RJ45 connection. 2. Sequencer Master A single Control is parameter selected to be the Sequencer
Alpine ALP150B, 103448-07 - 1/16 57 Table 13: Recommended Circulators for 50 ft. Equivalent ft. Near Boiler Piping [Approximately 20 ft. Straight Pipe, (4) 90° Elbows, and (2) Full Port Ball Valves] Boiler Model Boiler Supply Connection, Inch, FPT Boiler Return Connection, Inch, FPT Near-Boiler Piping Supply Pipe Size, Inch Near-Boiler Piping Return Pipe Size, Inch Flow, GPM @ 25°F Temp. Differential Combined Boiler & Piping Loop Head Loss
103448-07 - 1/16 27 IV. Venting B. CPVC/PVC Venting (continued) Extend vent/combustion air piping to maintain minimum vertical (‘X’) and minimum horizontal (‘Y’) distance of 12 in. (300 mm) [18 in. (460 mm) Canada] from roof surf
Alpine ALP150B, 103448-07 - 1/16 109 X. Operation F. Changing Adjustable Parameters (continued) Figure 43: Four Zone House (with Zone Control Connected) Figure 44: Expected Heat Rate Adjustment (with Zone Control Connected) Maximum Heat Rate: Automatically adjusted by the Control based on the size and number of zones calling for heat. Example “call for heat” dur
Alpine ALP150B, 24 103448-07- 1/16 PITCH INTAKE AWAY FROM BOILER IF POSSIBLE BOILER ROOM PVC AIR INTAKE PIPE CPVC VENT PIPE (FIRST 30" + ELBOW) PVC VENT PIPE PITCH VENT PIPE 1/4" PER FOOT TOWARDS BOILER BUILDING EXTERIOR ALTERNATE ORIENTATION Figure 6E: Installation of IPEX Low Prole Terminal thru Sidewall Figure 6F: Installation of DiversiTech HVENT Terminal thru Sidewall PITCH INTAKE AWAY FROM BOILER IF POSSIBL
Alpine ALP150B, 110 103448-07- 1/16 X. Operation F. Changing Adjustable Parameters (continued) “Press” Modulation Setup button to access the following parameters: Factory Setting Range / Choices Parameter and Description 100% Minimum to Maximum Heat Rate Central Heat Maximum Expected Heat Rate This parameter denes the highest modulation rate the Control will go to during a central heat call for heat. If the rated input of the installed home radiation is less than the maximum output of the boiler, change the Central Heat Maximum Expected Heat Rate
Alpine ALP150B, 103448-07 - 1/16 97 X. Operation (continued) B. Supply Water Temperature Regulation 1. Priority Demand The Control accepts a call for heat (demand) from multiple places and responds according to it’s “Priority”. When more than 1 demand is present the higher priority demand is used to determine active boiler settings. For example, when Domestic Hot Water (DHW) has priority the setpoint, “Diff Above”, “Diff Below” and pump settings are taken from DHW selections. Active “Priority” is displa
Alpine ALP150B, 70 103448-07- 1/16 VII. Gas Piping WARNING Explosion Hazard. Failure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Always assure gas piping is absolutely leak free and of the proper size and type for the connected load. An additional gas pressure regulator may be needed. Consult gas supplier. NOTICE Size corrugated stainless ste
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