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Amana 10c5ez Service

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Amana 10c5ez User Manual
Amana 10c5ez User Guide
Amana 10c5ez Online Manual

Text of Amana 10c5ez User Guide:

  • Amana 10c5ez, RS5100002 Rev. 0 6 Installation Instructions Installing Room Air Conditioners Proper installation of a room air conditioner helps ensure trouble free operation of the unit. Improper installation of this device can result in problems ranging from noisy operation to property or equipment damage. The following paragraphs describe how to properly install an Amana Room Air Conditioner. Before attempting to install the unit: • Carefully read all instructions pertaining to installation. Make sure each step or procedure is understood and any special considerations are taken into account

  • Amana 10c5ez, Service International Compact Room Air Conditioners Service manual for AmanaÒ RS5100002 Revision 0 July 1997 Base manual covers general information on Room Air Conditioners. Refer to individual technical sheets for information on specific models Raytheon Appliances This manual to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

  • 23 RS5100002 Rev. 0 Compressor Burnout WARNING ! To avoid personal injury, do not allow sludge or oil from compressor to contact skin. Severe burns may result. NOTE: Before opening any refrigeration system, capture refrigerant in system for safe disposal. NOTE: Do not use captured or recycled refrigerant in Amana units. Captured or recycled refrigerant voids any Amana and

  • Amana 10c5ez, 13 RS5100002 Rev. 0 Troubleshooting Table Troubleshooting table on following pages contains symptoms that may be seen in a malfunctioning air conditioner. Each group of symptoms is accompanied by one or more possible malfunctions. Each malfunction is accompanied by a remedy, or a test to determine if suspect component(s) are working properly. Tools and Equipment Accurate diagnosis and repair of malfunctioning air conditioners requires proper tools and equipment. In addition to standard hand tools (screw drivers, pliers, sockets, etc.), the f

  • RS5100002 Rev. 0 4 Important Safety Information WARNING ! The standard accepted color coding for earthing wires is green or green with a yellow stripe. These earthing wires are NOT to be used as current carrying conductors. Electrical components such as the compressor and fan motor are earthed through an individual wire attached to the electrical component and to anoth

  • Amana 10c5ez, RS5100002 Rev. 0 34 Capacitor Removal To remove capacitor: 1. Remove outer case (see paragraph Outer case Removal). 2. Discharge capacitor through 10,000 ohm resistor. 3. Disconnect wires attached to capacitor. NOTE: Before disconnecting or removing wires, always note position or location of wires. Ensure all disconnected wires are reconnected to proper location. 4. Remove 1/4 inch screw securing capacitor mounting strap to partition panel. 5. Pull capacitor strap away from capacitor, then pull capacitor out and away from chassis. Capacitor Removal Vent Control Assembly Removal To remove vent control assembly: 1. Remove outer case (

  • Amana 10c5ez, 17 RS5100002 Rev. 0 Symptom Possible Causes Corrective Action Insufficient cooling. Vent control in exhaust position/ Ensure vent control in closed vent door stuck open. position when unit is cooling (consumer education). Check vent door for proper operation. Replace/repair as required. Unit undersized for area/room. Reduce area being cooled. Excessive noise. Outside coil fan blade or inside coil Check fan blade/blower wheel blower wheel loose or improperly aligned. for proper position. Reposition if necessary. Ensure hardware attaching fan blade/blower wheel to

  • Amana 10c5ez, RS5100002 Rev. 0 10 Operating Instructions Air Conditioner Controls There are three types of air conditioner control panels available: a touch control, a rotary control, and an alternate rotary control. CLOSED EXHAUST VENT CONTROL FAN CONTROL OFF LOW COOL MEDIUM COOL HIGH COOL TEMPERATURE CONTROL 1 8 7 6 5 4 3 2 FAN ONLY ECONOMY SETTINGS Touch Control CLOSED EXHAUST VENT CONTROL FAN CONTROL OFF LOW COOL NORMAL COOL EXTRA HIGH TEMPERATURE CONTROL 1 8 7 6 5 4 3 2 FAN ONLY ECONOMY SETTINGS Rotary Control CLOSED EXHAUST VENT CONTROL FAN CONTROL OFF LOW COOL MED COOL HIGH COOL TEMPERATURE CONTROL 1 8 7 6 5 4 3 2 FAN ONLY ECONOMY SETTINGS Alternate Rotary Control Each control pa

  • RS5100002 Rev. 0 40 Top cover Inlet panel Heater shield Heater assembly Electric Heater Assembly Removal To remove the electric heater assembly: 1. Remove outer case (see paragraph Outer case Removal). 2. Remove vent control assembly (see paragraph Vent Control Assembly Removal). 3. Remove two 1/4 inch screws securing external partition panel to partition panel,

  • Amana 10c5ez, RS5100002 Rev. 0 30 Cooling Wattage Consumption Test To perform cooling wattage consumption test: 1. Attach wattmeter to unit under test. 2. Turn unit under test on. Place FAN CONTROL in (normal) high cooling position, TEMPERATURE CONTROL to coolest setting, and VENT CONTROL to closed position. Allow unit to run a minimum of 20 minutes before any readings are taken. 3. Record outdoor temperature in vicinity of air conditioner. NOTE: When recording outdoor temperature, avoid exposing thermometer to direct sunlight or condenser discharge air. 4. Using sling psychrometer, re

  • Amana 10c5ez, 39 RS5100002 Rev. 0 Evaporator (Indoor Coil) Removal To remove the evaporator: 1. Remove outer case (see paragraph Outer case Removal). 2. Remove vent control assembly (see paragraph Vent Control Assembly Removal). 3. Evacuate sealed system (see paragraph Evacuation, in Troubleshooting Information section). NOTE: Before opening any refrigeration system, capture refrigerant in system for safe disposal. CAUTION ! To reduce risk of personal injury or property damage, take necessary precautions against high temperatures required for brazing. 4. Unbraze evaporator discharge tube connection to compressor. 5. Unbraze evaporator connection to capillary tube. 6. Remove two 1/4 inch screws sec

  • Amana 10c5ez, 11 RS5100002 Rev. 0 Operating Instructions Fan Control The FAN CONTROL controls operation of indoor fan. This fan circulates air in area being cooled. On touch control panels, select desired setting by pressing appropriate touch pad until red indicator on pad appears. On rotary control panels, turn selector switch to desired setting. The FAN CONTROL settings include: LOW COOL —Fan operates continuously at low speed and compressor cycles on and off depending upon room temperature. When on, compressor cools and dehumidifies

  • Amana 10c5ez, 9 RS5100002 Rev. 0 Installation in Walls Exceeding 27 cm All air conditioner models have side louvers on outer case. When air conditioner is installed in walls over 27 cm thick, provisions must be made in the wall opening to allow unobstructed air flow to the side louvers. This can be accomplished by chamfering the vertical portions of the outside opening as shown. Caulk all sides Lintel and flashing (if required) Wall stud or framing Optional molding (not provided) Outercase must project a minimum 1/2" beyond inside wall or molding to attach front frame 11-3/8" Front of outercase to air intake louvers Install case with 3/8" slope to outsid

  • Amana 10c5ez, 21 RS5100002 Rev. 0 Checking Overload Protectors Overload protectors protect compressor from current and temperature overloads by removing power from compressor before it is damaged. To check overload protector: 1. Disconnect power to unit. 2. Discharge capacitor by shorting capacitor terminals through a 10,000 ohm resistor. 3. Remove overload lead from compressor terminal. 4. Use ohmmeter to test continuity between overload terminals. If open, replace overload. Checking Compressor Windings Resistance Test 1. Disconnect power to unit. 2. Discharge capacitor by shorting capacitor terminals through a 10,000 ohm resistor. 3. Remove leads from compressor terminals. 4. Set

  • Amana 10c5ez, RS5100002 Rev. 0 12 Care and Maintenance Fan Motor The fan motor is permanently lubricated. Additional lubrication should never be applied. Contact an authorized Amana Service Center if fan malfunctions in any manner. Annual Inspection Have air conditioner inspected by an authorized Amana dealer or service representative once a year. If operating unit in a dusty climate or environment, remove chassis from outer case and thoroughly clean unit more frequently. Oceanside or Corrosive Environments Salt air and other corrosive environments may accelerate aging of air conditioner. When operated in these environments unit should be removed from outer case and completely cleaned a

  • Amana 10c5ez, RS5100002 Rev. 0 26 Evacuation WARNING ! To avoid risk of fire, sealed refrigeration system must be air free. To reduce risk of air contamination follow evacuation procedures exactly. NOTE: Before opening any refrigeration system, capture refrigerant in system for safe disposal. Proper evacuation of sealed refrigeration system is an important service procedure. Usable life and operational efficiency of air conditioner greatly depends upon how completely air, moisture and other non-condensables are evacuated from sealed system. Air in sealed system causes high c

  • 35 RS5100002 Rev. 0 Blower Wheel Removal To remove blower wheel: 1. Remove outer case (see paragraph Outer case Removal). 2. Remove vent control assembly (see paragraph Vent Control Assembly Removal). 3. Remove two 1/4 inch screws securing external partition panel to partition panel, then remove external partition panel. 4. Remove two 1/4 inch screws securing inlet panel to heater sh

  • Amana 10c5ez, RS5100002 Rev. 0 22 Operational Test (short term testing only) If compressor voltage, capacitor, overload, and motor winding tests are successful (do not indicate a fault), perform the following test: 1. Disconnect power to unit. 2. Discharge capacitor by shorting capacitor terminals through a 10,000 ohm resistor. 3. Remove leads from compressor terminals. 4. Attach test cord to compressor windings. • Common lead on test cord attaches to C terminal on compressor. • Start lead on test cord attaches to S terminal on com

  • Amana 10c5ez, RS5100002 Rev. 0 14 Symptom Possible Causes Corrective Action Fan motor will not operate. No power supplied to unit. Check fuse box/circuit breaker for blown fuse or tripped breaker. Replace/reset. Power supply cord faulty. Check power cord for opens. Replace cord if faulty. Fan control faulty. Ensure all control connections are tight and secure. Check control for proper operation. Replace if faulty. Temperature control faulty. Ensure all control connections are tight and secure. Check control for proper operation. Replace if faulty. W

  • Amana 10c5ez, 25 RS5100002 Rev. 0 Restriction Testing Restrictions in sealed system generally occur in capillary tube or strainer, but can exist anywhere on liquid side of system. To determine if a restriction exists: 1. Attach gauge and manifold between suction and discharge sides of sealed system. 2. Turn unit on, and allow pressure on each side to stabilize. Inspect condenser side of system. Tubing on condenser should be warm and temperature should be equal through out (no sudden drops at any point along tubing): • If temperature of condenser tubing is consistent through out, go to step 3. • If temperat

  • Amana 10c5ez, 3 RS5100002 Rev. 0 Important Information Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service techni- cian who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS. Important Notices for Consumers and Servicers ! WARNING To avoid risk of serious injury or death, repairs should not be attempted by unauthorized

  • Amana 10c5ez, RS5100002 Rev. 0 8 General Instructions A finished opening in wall is required. Dimensions of opening are 62 cm wide X 42 cm high. The lower right inside corner of opening must be within 1.5 meters of an appropriate electrical outlet. When installed, back of case should be 1 cm lower than front of case for proper condensate drainage. Inside edge of case must extend 1.3 cm beyond inside wall to properly seat air conditioner front cover. After installation, caulk completely around outside of unit to ensure it is properly sealed. Depending on wall construction and opening location, a l

  • Amana 10c5ez, 19 RS5100002 Rev. 0 Symptom Possible Causes Corrective Action Wattage continuously high. Refrigerant overcharge. Test sealed system for proper charge. Repair as required. Evaporator coil partially frosted. System low on refrigerant. Test sealed system for proper charge. Ensure system is free of leaks. Repair as required. Restricted capillary tube. Replace capillary tube. Insufficient air flow. Inspect air filter, indoor/outdoor coil for dirt. Clean as required. Check condenser fins for damage. Straighten fins if bent, attempt other repairs as nec

  • Amana 10c5ez, RS5100002 Rev. 0 16 Symptom Possible Causes Corrective Action Compressor cycles on and off. Supply voltage out of specification. Check input voltage for proper levels. Take appropriate action if voltage levels out of specification. Overload protector open . Check protector for continuity. If open, replace. NOTE: Ensure compressor/ overload are below trip temperature before testing. Fan motor faulty. Check fan motor for proper operation. Replace if faulty. Restricted air flow. Inspect air filter, indoor coil for dirt. Clean as required. Check condenser fins for damage. Straighten fins if bent, attempt other repairs as necessary. Replace condenser if repairs cannot be made. Compres

  • Amana 10c5ez, 5 RS5100002 Rev. 0 Every Amana Room Air Conditioner has an identification plate showing the model number, P (manufacturing part) number, serial number, etc. of unit. Identification plate is located on front of unit, behind air filter, in lower left corner. Use plate to positively identify specific model of unit being serviced. The following diagram explains how to read Room Air Conditioner model numbers. Model numbers contain information about cooling capacity, chassis type, power requirements, feature set, and design series for unit. 10 C 5 E Z BTUH (Thousands) ELECTRIC HEAT CASE STYLE: SLIDE OUT (C) WRAP AROU

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