Breezair TBA 550 Installation Manual
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Insert the mounting plugs into the holes and ensure the plug face is against the wall. Insert the screws into the plug as shown. Only use the screws provided. Tighten the screws fully until the mounting plug beds into the wall, then retract the screw so it protrudes by 2.0mm. Pull the wall control cable through the large hole, remove the protective tape and plug the cable into the wall
Table of Contents PAGE 1 1 , 2 2 3 4 , 5 5 6 6 , 7 8 9 9 10 10 , 11 , 12 12 , 13 13 , 14 15 , 16 , 17 ITEM Safety Instructions Specifications Exploded View of the Air Cooler Components of the Air Cooler Dismantling the Air Cooler Installing the Transition Installing Electric Cables Water Connection Plumbing Connection Electrical Connection Installing the Fan Assembly Installing t
Breezair TBA 550, BLEED FUNNEL ALTERNATIVE The bleed funnel is a simplified alternative to the drain valve. It also provides overflow and drain features. Assemble the bleed funnel to the Water Tank as shown. Make sure the o-rings are fitted correctly. Screw the nut tight by hand!! Attach the Drain adaptor under the Bleed Funnel and attach a pipe to carry the water to a suitable drain point. Do not allow the water to run freely onto the roof - it will stain the roof!! The required rate of bleed will vary according to the water quality. Set it to the minimum rate, as shown in the following table. If salt starts to build up on the Cooling Pads insert another plug. Adju
Breezair TBA 550, Attach the drain Adaptor under the Drain Valve and attach a pipe to carry the water to a suitable drain point. Do not allow water to run freely onto the roof - it will stain the roof!! See Diagram. The Water Sensor protects the pump and helps control water salinity. Fit the Water Sensor as shown by clipping it to the Water Tank. See Diagram. Make sure the clip engages fully. Route the sensor cable through the cable supports in the Water Tank as shown. See diagram. It will be connected later. If you have installed the drain valve, then fit the float valve and solenoid valve to the
Breezair TBA 550, WATER Specification : Water Connections : 1/2 inch BSP Maximum pressure: 800 KPa (115 PSI) IMPORTANT: If the water pressure exceeds 800KPa, then a pressure reducing valve must be fitted near to the air cooler by the installer! The air cooler will function best when clean water is supplied. Water that contains dissolved salts and other impurities will cause the cooling pads to become blocked more quickly and then they require maintenance. The water management devices fitted will help to control the effects of poor quality water, BUT THEY CANNOT ELIMINATE THE PROBLEM. Exploded View Of The Air Cooler 2
Breezair TBA 550, Lift the air cooler up and place it onto the Transition. It will only go one way. Make sure the clips in the four corners engage correctly. See Diagram. Do not use any screws to attach the air cooler. IMPORTANT: Do not place the venturi assembly into the air cooler at this stage. Installing Electric Cables Disconnect the Electronics Module from the Water Tank by removing the screw under the isolation switch. See diagram. The switch cannot function with this screw removed. The installation kit supplied
Breezair TBA 550, BRICK WALL To mount the wall control on a brick wall, follow the previous instructions using the wall plugs and screws provided. Note that the wall plugs require 5mm holes as indicated on the template provided. WARNING: Ensure there are no electrical wires behind the wall where you intend to drill. Wall Control Programming To enter the programming mode, the procedure must be started within four (4) minutes of power being applied to the wall control. If this time has elapsed then turn off power to the air cooler for a minimum of 6 seconds before starting the following procedur
Installing the Wall Control WALL CONTROL LOCATION Install the Wall Control station about 1.5 metres above the floor in the place where you want the temperature to be controlled from. When selecting a position for the Wall Control station avoid the following locations: • Direct sunlight. • Outside walls. • Any heat sources. • A position in direct line of a cooling
Breezair TBA 550, Dismantling The Air Cooler The air cooler is designed to be partially dismantled in order to reduce the weight for installation. COOLING PAD FRAME REMOVAL To remove the Cooling Pad Frame, first disengage the top clips of the pad frame using a screw driver as shown. Then hold the pad frame with both hands and pull it towards you as shown. See diagram. This disengages the side clips. Then lift the frame up and out as shown. See diagram. Do this with each Cooling Pad Frame. REMOVING THE VENTURI/FAN IMPORTANT! Ensure the motor plug has been removed from the control box before removing the venturi (see page 9 for removal of plug). With both arms hold each side
Breezair TBA 550, PROBLEM - Unit Will Not Run / Wall Control Display Fault (Cont.) CAUSE ACTION 5. Main supply frequency Reset the wall control by pushing change. (wall control displays the power button. “service”, red light on electronics module flashes) 6. Water sensor not working Check that the sensor is correctly (if water sensor installed.) fitted and the cable is plugged in. (wall control displays “service”, Clean sensor probes and remove all red light on electronics debris as necessary. module flashes) 7. Insufficient water pressure to Check that the water pressure is rais
Breezair TBA 550, If you installed the drain valve, a complete drain can be initiated by holding down both and for 1 second when the wall control is OFF. The signal “dr” will display to confirm the drain operation has activated. WATER PUMP CONNECTION Switch off the electronics module. Route the pump cord as shown and connect the pump to the electronics module. Switch the electronics module on. WARNING Do not run the pump while the pad frames are off and the fan is on. TEST OPERATION Check that the green light on the electronics module is on. This indicates that power is connected to the electronics module. Make su
Breezair TBA 550, REMOVING THE TRANSITION Turn the cooler onto its side to remove the Transition. It is held to the cabinet for transport with big clips. The Transition can be pulled off the cabinet with a strong pull by the installer. If it is difficult to remove, squeeze the clips together and then pull. See diagram. The Transition is now ready to be fitted onto the duct. Installing the Transition The air cooler is designed to be fixed to the first section of the duct without any additional frame for support. Therefore make sure the duct is fixed to the building using a strong method. The d
Breezair TBA 550, DRAIN RATE ADJUSTMENT If you installed the drain valve then the water will drain when the sensor detects that the water salinity is too high. Alternatively and if necessary, the air cooler can be set to replace some water after a set time of cooling operation with the following procedure. 1. While the wall control is OFF, hold down AUTO for at least 3 seconds. 2. Press while pressing AUTO.“A1” displays. 3. Release Auto. Press until “A6” displays. 4. Press AUTO. 5. “00”will display. Press until “01” displays. 6. Press AUTO. 7. “A6”will display. Press until “A8”displays. 8. Press AUTO. 9. A number
Breezair TBA 550, Electrical Connection Now the Electronics Module must be re-fitted. First take the wall control cable and the Solenoid Valve cable (if installed) that are loose in the Water Tank and route them out from the Electronics Module location, as shown.The cables must rest in the special channel provided. See diagram. Leave about 200mm (8”) of cable for later connection. Connect the motor cable into the Electronics Module. Fit the Electronics Module to its base in the Water Tank and screw it in place. See diagram. Lift the flexible cover
Breezair TBA 550, Safety Instructions Please read this manual carefully. Your failure to do so could result in injury to you or damage to the cooler and property. Disconnect electrical power at the fuse or circuit breaker box and turn "OFF" the isolating switch located inside the cooler on the Electronics Module before you begin to install the cooler. Always comply with your local laws and safety regulations. INSTALLATION & OPERATION • Installation of the cooler must comply with local electrical, water supply and environmental codes, laws and safety regulations as well as with applicable National Standards. • Dress safely. Wear non-slip sho
Breezair TBA 550, Troubleshooting Guide PROBLEM - Inadequate Cooling CAUSE ACTION 1. Pump not working correctly. Check plug, wiring and circuit breaker. Impellor may be jammed or obstructed. Check salinity sensor correctly installed. Rectify fault or replace pump. 2. Dry pads. Check water flow to pads Inspect fitment of distributor cap. Check for blocked or kinked hose. If blocked, dismantle, clean and flush or unkink the hose. 3. Leaking ducts. Find leaks and seal. 4. Weatherseal failing to open. Break off transport clips. Check for weatherseal/transition screw interference. Check minimum fan speed setting. PROBLEM - Motor Starts and Stops at Int
Breezair TBA 550, Components Of The Air Cooler 1. Transition (used for the transport base, this becomes the the air cooler base for connection to the duct) 2. Weatherseal (stops air flowing in and out when the air cooler is not operating) 3. Transition Plug (fitted in the factory) 4. Cooling Pad Frame 5. Flexible Hose (for mains water connection) 6. Solenoid Valve Cover 7. Solenoid Valve 8. Extension Tube (connects the Float Valve to the Solenoid Valve) 9. Water Tank (reservoir) 10. Corner Pillar 11. Water Sensor (detects conductivity of water) 12. Float Valve (for control of main water supply level in the Water Tank) 13. Water Pump 14. Drain Valve (for releasing water in the tank automat
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