B&C Technologies HE-35 Installation And Operation Manual

Text of B&C Technologies HE-35 User Guide:

• B&C Technologies HE-35, is available to answer any questions you may have about the operation and servicing of your machine. Please call with any questions or concerns about the operation of your machine. 1.2 Parts Ordering Information If you require literature or spare parts, please contact your local distributor. If a local distributor is unavailable, you may contact B&C Technologies directly at (850) 249-2222 for the name of your nearest parts dealer. For technical assistance in the United States, contact B&C Technologies: (850) 249-2222 Phone (850) 249-2226 FAX [email protected] ww

• B&C Technologies HE-35, 6.1.2 End of Day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.2 Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.3 Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.4 Quarterly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6.5 Care of Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 7 Service & Parts 44 7.1 Service . . . . . . . . . . . . . . . . . . . . . . . .

• Figure 4.16: External Chemical Supply Connection Detail 3. Insert tubes onto the nipples, using small hose clamps or wire ties to prevent the hose from slipping off. For the poly supply box, you must drill the nipples prior to use (max 1/4 bit). A 1/2 NPT connec- tion is also provided for flushing systems. See figure 4.18 on page 31. 4.10.2 Chemical Signal Connections Conn

• B&C Technologies HE-35, Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed. 4.2.6 Inverter Drive Machines equipped with AC drives require special attention with regard to the operating envi- ronment. 1. An especially dusty or linty environment will require more frequent cleaning of the AC drive cooling fan filter and of the AC drive itself. 2. Power line fluctuations from sources such as an uninterruptible power supplies (UPS) c

• B&C Technologies HE-35, 1. Ordinary deposits if dirt and grease can be removed with detergent and water. The metal should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion. 2. Contact with dissimilar metal should be avoided whenever possible. This will help prevent galvanic corrosion when salty or acidic solutions are present. 3. Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel. They may cause corrosion. Ensure t

• Before servicing any equipment, make certain it is disconnected from the electrical power source. Never allow operation of the machine when any safety device is malfunctioning. Never bypass safety devices. Never insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury. 1. When the washer is energized electrically and i

• 4.5.2 HE-45 Mounting Bolt Installation The HE-45 uses 1/2-13 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 6”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inboard bolt holes for side by side installations, or installations near a wall

• B&C Technologies HE-35, 4.5.4 HE-85 Mounting Bolt Installation The HE-85 uses 5/8-11 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a minimum of 9”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inboard bolt holes for side by side installations, or installations near a wall or other object that would prevent access to the outboard holes. Refer to figure 4.9 on page 23. Figure 4.9: HE-85 Mounting Detail 23

• B&C Technologies HE-35, 4.5.5 HE-110 Mounting Bolt Installation The HE-110 uses 5/8-11 x 8”’ bolts. Embed the bolts in 3500 psi reinforced concrete with a mini- mum of 9”’ thickness. The threaded end of the bolt should extend 2 inches from the surface of the floor. Use the outboard bolt holes for standard installation, the inboard bolt holes for side by side installations, or installations near a wall or other object that would prevent access to the outboard holes. Refer to figure 4.10 on page 24. Figure 4.10: HE-110 Mounting Detail 24

• B&C Technologies HE-35, This machine must be installed, adjusted, and serviced by a qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. If this warning is not observed, personal injury or equipment damage resulting in voiding the warranty may result. If controlling the AC drive with a parameter unit, the machines computer and its safety features are bypassed. This could allow the basket to rotate at high speeds with the door open. When using a parameter unit to control the AC drive

• B&C Technologies HE-35, 5.3 Wash Program Execution 5.3.1 Cycle Selection Press the up or down key until the desired cycle number is showing on the display. Press the keys just hard enough to activate them. Pressing harder will cause undue wear on the keypad. After you arrive at the desired cycle, ensure the goods are loaded, and the door is closed. Then press Start. If the door is not properly closed and locked, the display will read Door until the door is properly closed and locked. After the door is closed, press start. 5.3.2 Cycle Execution A cycle can be aborted at any time by pressing the stop key. The machine will enter the stop routine after

• B&C Technologies HE-35, Chapter 8 Decommisioning In the event that the machine must be decommissioned, follow these steps: 1. Clean interior of machine, both basket and shell. 2. Disconnect electrical power. (a) Shut of main power supply at the breaker box or main control panel. (b) Do not attempt to disconnect power supply wires from power supply. Have a qualified electrician disconnect power to machine at its source. 3. Disconnect gas/steam supply. 4. Disconnect exhaust system. 5. Remove the machine from its foundation pad. (a) Keep all panels in place to provide stability when moving the machine. (b) Verify that door is closed and secure (c) Place the machine on skid and bolt the frame to the skid

• • The door handle nose bushing should be checked for wear and cracking monthly. It should be replaced when it is cracked, missing, or worn out. • The door lock tongue and lock pin alignment should be checked monthly and adjusted as needed. • For detailed instructions on door alignment, request TSB009 when contacting technical ser- vice. 5.2 Machine Loadi

• B&C Technologies HE-35, Replace all panels that are removed to perform service and maintenance pro- cedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices. 4.2.4 Machine Location 1. Foundation. The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the machine at high extract speeds. 2. Service/ Maintenance Space. Provide sufficient space to allow comfortable performance of service procedures and routine maintenance. This is especially im

• B&C Technologies HE-35, Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked. 4.4 Machine Foundation A proper foundation is an absolute necessity when installing a fixed mount washer extractor. Do not neglect details when doing foundation work. These details will ensure a stable installation, reducing the possibility of excess vibration at high speeds. The machine must be anchored to a smooth level surface so that the entire base of the machine is supported and rests on the mounting s

• B&C Technologies HE-35, 4.3 Dimensional Clearances When installing the washer-extractor, it is important to allow adequate clearance on all sides of the machine. When multiple machines are installed, it is important to allow for the specified minimum clearances between machines. The following table shows recommended minimum clearances for the various freestanding models. Note: The dimensions are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, request certified drawings from the factory. We reserve the right

• B&C Technologies HE-35, Figure 6.1: Proper Pulley Alignment Figure 6.2: Belt Tensioning Bolt Figure 6.3: Belt Tensioning Table 6.4 Quarterly NOTE: Disconnect power to the machine before performing the quarterly maintenance proce- dures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessary. 41

• B&C Technologies HE-35, Chapter 6 Maintenance Routine maintenance maximizes operating efficiency and minimizes downtime. The maintenance procedures described below will prolong the life of the machine and help prevent accidents. Daily, weekly, monthly, and quarterly checklist are provided at the end of this section. Laminate the checklists to preserve them for repeated copying. Operators and technicians are encouraged to add checks specific to their machines particular application. When possible, space is provided on the checklists for this purpose. The following maintenance procedures must be performed regularly at the required intervals. 6.1 Daily 6.1

• B&C Technologies HE-35, 3. Check all painted surfaces for bare metal (matching paint is available from the manufacturer.) (a) If bare metal is showing, paint with primer or solvent-based paint. (b) If rust appears, remove it with sand paper or chemical means. Then paint with primer or solvent-based paint. 4. Clean steam filter, where applicable. See figure 6.4. 5. Remove back panel and check overflow hose and drain hose for leaks. 6. Remove top cover and check the supply dispenser hoses and hose connections. 7. Clean inlet hose filter screen: (a) Turn water off and allo

• B&C Technologies HE-35, Figure 4.5: Machine Foundation Detail 1. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the machine. 2. Carefully place the machine over the anchor bolts. Raise and level it 1/2 inch above the floor on four points, using spacers that can be removed. 3. Fill the spaces between the machine base and floor with machinery grout. Grout completely under the frame members. Remove front panel and rear panel to gain access to all frame members. Force grout under the machine base until all voids are filled. 4. Remove the spacers carefully, allowi

• B&C Technologies HE-35, Chapter 4 Installation 4.1 Receiving Inspection Upon receipt of the equipment, visually inspect for shipping damage and note any damage with the carrier before signing the shipping receipt, or advise the carrier of the damage as soon as it is noted. If damage is discovered, a written claim must be filed with the carrier as soon as possible. Note: Warranty is VOID unless the equipment is installed according to instructions. The installa- tion must comply with the minimum requirements listed in this manual. All national, state and local codes must be followed including but not limited to gas, electrical, plumbing and HVAC. Due to various requirements, statutory codes shoul

• Dangerous voltage are present in the electrical control boxes and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshoot- ing. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures. Figure 4.12: Electrical Se

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