Follett FZR4-ADA Installation, Operation And Service Manual

Text of Follett FZR4-ADA User Guide:

• Follett FZR4-ADA, 14 FZR Undercounter Freezer Refrigeration System The FZR series -20 C (-4 F) freezer refrigeration system is designed to give many years of trouble-free service. Except for routine cleaning and inspection of the air-cooled condenser and evaporator defrost, the refrigeration system requires no service or maintenance. The system uses a thermostatic expansion valve and is critically charged. Access ttings are provided for ease of service. However, the connection of refrigeration service hoses to the ttings will almost invariably result i

• Follett FZR4-ADA, FZR Undercounter Freezer 7 Controller Operation –––––––––––––––––––––––––––––––––––––––––––––––– In normal operation, the controller displays cabinet temperatures in degrees C (default) or user-selected degrees F (see Changing Temperature Display - Optional on page 6). C temperatures are displayed to one decimal point, F temperatures are displayed to the nearest degree. A snowake LED displays when the compressor is running. Up/down/set membrane switches at right and

• Follett FZR4-ADA, FZR Undercounter Freezer 17 Replacement Parts ––––––––––––––––––––––––––––––––––––––––––––––––– Evaporator 4 8 10 11 6 3 12 5 1 2 7 13 9 13 Reference Description Part # 1 Cover, evaporator, FZR5 (includes 00152892) 00155564 1 Cover, evaporator, FZR4-ADA (includes 00152892) 00155572 2 Fan guard 00152892 3 Fan blade 00152991 4 Bracket, fan motor 00152983 5 Fan motor, evaporator 00104919 6 Evaporator, defrost heater 00923631 7 Dra

• Follett FZR4-ADA, FZR Undercounter Freezer 9 Operation ––––––––––––––––––––––––––––––––––––––––––––––––––––––––– The temperature controller and probe indicate when the refrigeration system is required to turn on and off. The refrigeration system removes heat from the cabinet interior and rejects it to the surrounding room air. When the cabinet interior temperature reaches +2 C (+4 F) above the controller set point, the probe signal

• Follett FZR4-ADA, 8 FZR Undercounter Freezer Controller Security The controller panel can be locked to prevent unauthorized programming changes. In locked mode, the controller displays cabinet temperature and set point only. To lock the controller 1. Simultaneously press and hold UP and DOWN ARROW buttons for 3 seconds, until “PoF” displays (ashes 3 times). 2. Programmer is now locked. To unlock the controller 1. Simultaneously press and hold UP and DOWN ARROW buttons for 3 seconds, until “Pon” displays (ashes 3 times). 2. Programmer is now unlocked. Programming Refrigerator from a Program Key (download) A controller programming key is avail

• 16 FZR Undercounter Freezer Accessory Installation –––––––––––––––––––––––––––––––––––––––––––––– The following instruction sheets are available in the download section of the Follett website (www.follettice.com). Temperature Surveillance Module Accessory § Reference instruction #00168609 (packed w

• 6 FZR Undercounter Freezer Changing Temperature Display - Optional NOTICE! It is important that you review the temperature cut-out settings after you change the temperature display. The controller contains two separate temperature channels; F and C. Changes made to the factory default settings while displaying temperatures in F will not automatically transf

• Follett FZR4-ADA, FZR Undercounter Freezer 11 Service ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Latch Adjustment To adjust for proper latch engagement 1. Loosen striker plate mounting screws (Fig. 12.1). 2. Move striker plate up or down as required and tighten screws. 3. Test operation of latch. To adjust for proper gasket seal 1. Loosen striker depth adjustment screw (Fig. 12.2). 2. Adjust stop in or out and tighten screws. 3. Test operation of latch. Door Gasket Replacement 1.

• Follett FZR4-ADA, 12 FZR Undercounter Freezer Controller Replacement 1. Shut down unit by moving rocker switch on the lower front panel to the OFF position and removing power cord from receptacle. 2. Remove 6 screws from front panel and slide panel forward to access back of controller. 3. Disconnect front panel and wiring harness from freezer at the 3-, 4-, and 5-pin connectors and door heater connector to simplify replacement. 4. Push in on center of side brackets (on controller) to release and slide brackets back and off controller. 5. Push controller and wires out through front of front panel. 6. Using wiring diagram on next page

• Follett FZR4-ADA, FZR Undercounter Freezer 19 Hardware 1 1 2 3 4 5 6 7 8 9 10 11 12 Reference Description Part # 1 Latch & striker includes screws 00105023 2 Latch screws, 3 per latch 00103507 3 Door, FZR5 (includes gasket - 21 3/8” x 21 3/8”) 00105015 3 Door, FZR4-ADA (includes gasket - 21 3/8” x 18 5/8”) 00113910 4 Hinge, each - 2 required, includes screws 00105031 5 Hinge screws, each - 6 per hinge 00105080 6 Gasket, FZR5 00125732 6 Gasket, FZR4-ADA 00127738 7 Strip sealer (set of 4) FZR5 00130138 7 Strip sealer (set of 4) FZR4-ADA 00130146 8 Door heater, FZR4

• Follett FZR4-ADA, FZR Undercounter Freezer 3 Welcome –––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability, and outstanding after-the-sale support. To ensure that this product delivers that same degree of service, we ask that you take a moment to review this manual before beginning the installation. Should you have any questions or require technical help at any point, please call our technical service

• Follett FZR4-ADA, FZR Undercounter Freezer 5 Reversing the Door Swing – Optional CAUTION! When reinstalling latch and hinge screws, 242 blue Loctite* MUST be applied to screws. Torque screws to 25 in-lbs. 1. Remove screws and latch from refrigerator cabinet (Fig. 4). Fig. 4 2. Use at screwdriver to carefully remove (do not scratch) hinge covers (Fig. 5.1). 3. Support door and remove screws attaching hinge to refrigerator cabinet (Fig. 5.2). 4. Cover hinge screw holes with screw hole plugs removed from opposite side. 5.

• Follett FZR4-ADA, 18 FZR Undercounter Freezer Condensing Unit 1 2 3 4 5 8 7 6 Reference Description Part # Condensing unit 00153874 1 Condenser 00157339 2 Shroud, condenser 00157347 3 Condenser fan blade 00105007 4 Condenser fan motor 00104992 5 Fan motor bracket 00157412 6 Compressor 00157313 7 Starting capacitor 00104968 8 Filter drier 502724 Not shown Cap, starting capacitor 00105627 Not shown Starting relay 00157305 Not shown Overload protector 00104984

• Follett FZR4-ADA, FZR Undercounter Freezer 15 Freezer Troubleshooting Guide Before Calling For Service Check to be sure unit is plugged in. Test outlet with another appliance to verify power. Symptom Possible Cause Solution Freezer does not operate (no components run) 1. Power switch faulty or in OFF position; loose connection. 1. Tun power switch to ON position; check switch connections. 2. Freezer not plugged in. 2. Connect plug. 3. No power to cord. 3. Restore power. 4. Temp controller not energizing components. 4. Check controller contact terminals for power. Replace controller if needed. 5. Probe not sensing cut in temperature. 5. Replace controller and/or probe. Compressor does not run 1

• Follett FZR4-ADA, 10 FZR Undercounter Freezer Cleaning –––––––––––––––––––––––––––––––––––––––––––––––––––––––––– CAUTION! Use only non-chlorine based cleaners. Cleaners containing chlorine can cause staining and pitting of the stainless steel. Interior Using a sponge or soft cloth, clean unit with a non-abrasive, non-chlorinated, all-purpose detergent. Exterior Wipe exterior with a soft cloth in the direction of gra

• Follett FZR4-ADA, 2 FZR Undercounter Freezer Contents Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Series Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

• 00925826R00 04/11 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com Follett is a registered trademark of Follett Corporation, registered in US. Hardware and Electrical Components 4 1 2 3 5 6 7 Reference Description Part # 1 Temperature controller, FZR 4/5, Dual map 00975706 Not shown Temperature probes &am

• Follett FZR4-ADA, Order parts online: www.follettice.com 00925826R00 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com Following installation, please forward this manual totheappropriate operations person. Installation, Operation and Service Manual Serial numbers above D18495 FZR Series Undercounter Freezer

• Follett FZR4-ADA, 4 FZR Undercounter Freezer Installation –––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installing Legs – Required 1. Remove legs from plastic bag packed inside freezer. 2. Tip freezer back and screw legs in all the way to stop (Fig. 1). Legs will extend 1/8” (3.175mm) below base of freezer. 3. Adjust legs as needed to level freezer in both directions. To access legs, remove the lower front panel. Turn legs clockwise to extend legs. Fig. 1 Installation Shelves – Required 1. Remove shelves and shelf brackets packed inside freezer. 2. Instal

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