HER CHEE ADLY RT-50 Service Manual
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HER CHEE ADLY RT-50, Chapter 6 Transmission Disassembly of Left Crank Case (→7-2) Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 8 9 10 11 12 Disassembly Hex washer face bolt Cone spring washer One-way clutch Clamp washer Primary fixed sheave Bushing V-Belt Primary sliding slot wheel Oil ring Hex nut Covering of clutch Drive face ass’y 1 1 1 1 1 1 1 1 1 1 1 1 WARNNING: Don’t hurt transmission belt. Separation / assembling (→ 7-7) Separation / assembling (→ 7-8) Assembly
HER CHEE ADLY RT-50, Chapter 11 Electrical Device Check Charging Status WARNNING: Voltage will have big change by following the charging status of battery. Therefore the check must process after battery completely charging and the voltage over 12.8 V. There will produce big current in battery when using electrical starter. Assembly voltmeter to terminal of main fuse then start the engine. Turn on the light and increasing engine RPM then check charging voltage & current.
Chapter 11 Electrical Device Starting motor Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 7 Separation Bolt set Casing Armature rotor Carbon brash Oil ring Oil ring Front fixed seat 2 1 1 2 1 1 1 Assembly 7→1 Install in reverse order of disassembly.
HER CHEE ADLY RT-50, Chapter 7 Final Transmission Mechanism Disassembly of primary drive gear / final reduction mechanism Disassembly of rear tire(→11-2). Disassembly of clutch / drive face(→7-6). Notice: First drain the oil of transmission. Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 8 Disassembly Bolt Mission cover Washer Dowel pin Drive axle Main axle comp. Plain washer Primary drive gear 5 1 1 2 1 1 1 1 ‧Check the wear & damage of shaft and gear. Change new one. (→8-3) Assembly 8→1 ‧Operation with sequence in reverse of disassembly.
Chapter 9 Front Wheel / Front Suspension / Front Brake Assembly / Disassembly of Front Rim Disassembly of front wheel. Operation / Parts name Q’ty Remarks 1 2 3 4 Disassembly Front collar Oil seal Radial ball bearing Front wheel spacer tube 1 1 2 1 Assembly 4→1 Operation with sequence in
HER CHEE ADLY RT-50, 2-4 Disassembly of External Parts Remove the external parts for checking and adjustment Read cover * Open the seat. * Remove the 2 hex-nuts, 1 bolt to remove the luggage rack. * Remove 10 self-tapping screws and 2 round-headed bolts.. * Remove the central and body cover * Install with reverse sequence. ATTENTION: - Please do keep away the unit of the body and the pedal from damages. - Before tightening the screws, be sure of correct matching of all units. Cowling * Remove 4 tapping screws and 2 round-head bolts. * Separate the joint of inner parts and remove the cowling. * Install with reverse sequence. Front Cover * Remove 4 tapping scr
HER CHEE ADLY RT-50, Chapter 9 Front Wheel / Front Suspension / Front Brake Attention of Operation Support the frame body steady before remove the front wheel. Don’t invert the front wheel when installing. Diagnosis of Trouble Heavy steering movement Over tied of the steering ball race Steel ball inside ball race broken Tire pressure insufficient Brake efficiency abnormal Brake lining wear-out Brake pads adjust not correct Brake disc attrition Tire wear-out Poor Brake Bad adjustment of brake Wear the brake pad Steering handle not straight L/R suspension not balanced Front fork banded Front ti
HER CHEE ADLY RT-50, INTRODUCTION This Service Manual is provided as the technical information for the check & preparation of ADLY RT-50 scooter, and the direction edited is given in diagrams with "Operation Sequence", "Key Points", and "Adjustment of Check" for reference of the service staffs. This Service Manual is finished in accordance with the model of RT-50. Taking new model as standard if there are differences between the models described in this manual and the actual scooter. HER CHEE INDUSTRIAL CO., LTD.
HER CHEE ADLY RT-50, Chapter 9 Front Wheel / Front Suspension / Front Brake Disassembly of Steering Handle Disassembly of throttle handle Dismount rear brake cable Operation / Parts name Q’ty Remarks 1 2 3 4 Disassembly Rear brake lever Nut Left lever set bolt Rear brake lever Rear brake cable 1 1 1 1 5 6 7 Bracket of rear brake lever Hex socket bolt Fixed belt of steering handle Bracket of rear brake lever 1 1 1 8 9 10 11 12 Steering Handle Hex flange nut with ser
Chapter 11 Electrical Device Fuel Gage Remove fuel gage. Put the float to up end down end to check the resistance between each terminal. Terminal of Guide wire Up end of float Down end of float Green & black 0~20Ω 90~110Ω Main Switch Disconnect the connector of main switch Check the conductivity between eac
HER CHEE ADLY RT-50, Chapter 6 Transmission Disassembly Driven Pulley Sliding Ass’y Notice: Use a bench pliers to fix the sliding ass’y before loosen nut. Inspection Measure the thickness of clutch pads. Standard: 4.0 mm Wear Limited: 2.5 mm Measure the length of clutch reducer spring. Standard: 114 mm Wear Limited: 100 mm Check the sliding of slot wheel.
HER CHEE ADLY RT-50, Chapter 7 Final Transmission Mechanism Change the Driving Shaft Remove the driving shaft from mission cover. Notice: Don’t damage joint face of mission cover. Remove the oil seal of primary drive gear. Remove the bearing. Install the new bearing in the mission cover. Notice: Install the bearing with facing outside.
HER CHEE ADLY RT-50, Chapter 11 Electrical Device WARNNING: Check ignition status with performance tester due to this test has its own standard. Check twice of coil resistance between spark plug cap & (-) terminal. Standard valve : 9.5~11 kΩ (spark plug cap in team) Remove spark plug cap from high Voltage coil. Check twice of coil resistance between. high voltage & (-) terminal. Standard valve : 5~7 kΩ (without spark plug cap)
HER CHEE ADLY RT-50, Chapter 11 Electrical Device ACG ( Charging Coil ) Check WARNNING: Checking the engine connected with starter motor. Disconnect ACG connector. Check resistance of charging wire & lighting wire. Standard valve (20 )℃ Charging wire : 0.2~1.0 Lighting wire: 0.1~0.8 Ignition Coil Disassembly Disconnect the spark plug cap. Disconnect coil wire and loosen the fix bolts, then remove ignition coil. Assembly Install in reverse order of disassembly. WARNNING: Guide wire must be installed in the right place.
HER CHEE ADLY RT-50, Chapter 10 Rear Wheel / Suspension / Brake Disassembly / Assembly of Rear Brake Disassemble rear wheel first before this operation. Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 7 8 9 Disassembly Adjusted nut of rear brake Rear brake fixture Rear brake cable shoe/shoe strain spring of rear brake Hex washer face bolt Rear brake arm Reset spring Brake cam shaft 1 1 1 2/2 1 1 1 1 1 Assembly 8→1 Op
HER CHEE ADLY RT-50, Chapter 4 Cylinder Head / Cylinder / Piston Installation Remove carbon muck inside ring ditch and piston ring during disassembly. Do not scratch piston and do not bend piston rings. Install top-piston ring & 2 nd piston ring into piston. Press the ring on few points after installed into piston to ensure the ring goes deep enough into the ditch WARNNING: Change whole set of piston ring with genuine parts. Install the piston to connecting rod. Notice: Arrow mark on the top of piston toward to exhaust port. Compress the piston rings the insert to the cylinder. Notice: Make sure the ring gap at the dowel point on the ring groov
HER CHEE ADLY RT-50, Serviceable parts layout The drawing shows the main serviceable parts. Rear shock absorber Rear tire Front shock Head light Front brake lever Rear brake lever A ir filter Front brake Rear brake Transmission Front tire
HER CHEE ADLY RT-50, Chapter 1 Information for Preparation Attention on Operation z All washers, oil rings, clamp rings, opening pins shall be duly replaced by a new item when dismounted. z Locking of all screws, nuts, cross screws shall be performed in the order of first the large screws and then the small ones and from inside to outside in opposite angles by tightening the torque locks. z All items must use original parts, pure oil and greases. z All service shall use special tools and general tools to repair. z All dismounted items requiri
Chapter 4 Cylinder Head / Cylinder / Piston Operation / Parts Name Q’ty Remarks 1 2 3 Disassembly Cylinder head Nut of cylinder head Cylinder head Cylinder head gasket 4 1 1 WARNNING: –Cross loosing the nuts 2-3 times. 4 5 Cylinder Cylinder Cylinder gasket 1 1 WARNNING: –Don’t knock
Chapter 4 Cylinder Head / Cylinder / Piston Remove cylinder head, cylinder and piston Loosen then remove four cylinder head fixed nuts. Remove the cylinder head and gasket Remove the cylinder head. Pull the cylinder out of engine. Remove piston pin clip by using a long nose pliers. Pull the piston pin out of piston and remove th
HER CHEE ADLY RT-50, Chapter 10 Rear Wheel / Suspension / Brake Attention of Operation WARNNING: The dusts inside brake hub are containing harmful material. Do not use air to blow the dusts. Use specified detersive or clean cloth to wipe off those dusts. Diagnosis of Troubles Rear wheel shaking The shape of rear rim damaged Tire defected Rear suspension too soft Tire defected Brake efficiency abnormal Brake pad adjustment not correct Brake pad attrition Brake lining base wear out Brake cam wear out Poor setting of the break arm tooth Explode View of Rear Wheel
HER CHEE ADLY RT-50, Chapter 9 Front Wheel / Front Suspension / Front Brake Assembly / Disassembly of Front Disk Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 Disassembly Front collar Brake disc hex socket bolt Hex flange nut with serration Nylon insert lock nut Plain washer Front brake disc 1 3 3 1 1 1 Assembly 6→1 Operation with sequence in reverse procedure.
HER CHEE ADLY RT-50, Chapter 11 Electrical Device Attention of Operation Remove battery for charging. Do not charge battery in fast speed if it’s not urgent necessary. Check voltage with multi-meter. Replace the battery with same specification. Due to CDI ignition device is not adjustable. Check CDI set & ACG if ignition is poor. Replacing it if it’s poor, confirm ignition time with original service meter. Starter motor can be disassembly without remove the engine. Diagnosis of Trouble No power Battery discharging Shaky connection of battery wires Fuse broke Po
HER CHEE ADLY RT-50, Chapter 8 Fuel System Attention in Operation Fuel is flammable and explosive under certain conditions. Ensure work area is well ventilated. Do not smoke or allow open flames or sparks in the vicinity. When draining a fuel tank or whenever a fuel line is disconnected, obstruct line with a hose pincher or equivalent device. Pay attention to the parts which using gasoline. Pipes & cable must be in accordance with the location directed of wiring diagram. Releas
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