HER CHEE SS-50 Service Manual

Text of HER CHEE SS-50 User Guide:

• HER CHEE SS-50, ADLY MOTO 1-2 INFORMATION FOR PREPARATION Attention on Operation z Certified lubricants in cans shall be used on all the elements to be lubricated. z After assembly, performance of all elements shall be duly checked and the locking shall be duly verified. z In case of an operation is performed by over 2 people, the assignment shall be conducted in coordination and safety shall be the first priority. z Definition of signs: The sign given in the Service Manual shall refer to the operation methods and observation. OIL: Lubrication by designated lubricant. GREASE: Lubrication by grease Special Tool:

• HER CHEE SS-50, ADLY MOTO 12-13 ELECTRICAL DEVICE Rear light / Brake light / Rear direction light bulb ‧Remove 2 screws, pull out the light Covering to front, disassembly hook on light / brake light covering, and disassembly light covering of direction light and bulb, finally change bulb. MENO

• HER CHEE SS-50, ADLY MOTO 7-8 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Clutch / Transmission Belt Disc Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 Disassembly Clutch Nut C retaining ring Washer Clutch weight set Clutch weight spring Rubber buffer Driving plate of clutch 1 3 3 3 3 3 1 4WARNNING: Must replacing when the buffer have damage, hardening and distortion. 8 9 10 11 12 13 14 15 16 17 18 Drive face ass’y Axle ring of spring Compression spring Secondary spring seat Guide pin Secondary sliding slot wheel Oi

• HER CHEE SS-50, ADLY MOTO 12-9 ELECTRICAL DEVICE Ignition Coil Disassembly ‧Disassembly spark plug cap. ‧Separating cable, disassembling installed bolt, then, disassembly ignition coil. Assembly ‧Assembly with sequence in reverse of disassembly. ＊WARNNING: Guide wire must be installed in the right place. Conduction Test ‧Check once coil resistance of ignition terminal. Standard valve (20 ℃ ): 0.3 ~0.5Ω ＊WARNNING: Check ignition status with performance tester due to this test has its own stanard. ‧Check twice coil resistance between spark plug cap & (-) terminal. Standard valve : 9.5

• ADLY MOTO 12-8 ELECTRICAL DEVICE Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Disassembly Hexagon socket bolt Plain washer Self-tapping screw Cap of electric disc Hexagon socket bolt Plain washer Fan Hexagon nut Spring washer Plain washer Fly wheel of generator Semi-cycle of electric disc Whole bo

• ADLY MOTO 1-10 normal abnormal INFORMATION FOR PREPARATION REVOLUTION NOT SMOOTH(HIGH SPEED) Diagnose Check and Adjust normal abnormal normal abnormal no blocking blocking valve timing is correct valve timing isn't correct adjusting ignite timeing adjusting valve gap check fuel cup supply normal ? carburetor blocking check and adjust valve timing Re

• HER CHEE SS-50, ADLY MOTO 10-3 Front Wheel / Front Suspension / Front Brake Front Wheel – Double Disc / Aluminum Rim Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 7 Disassembly of Front Wheel Nut nylon Brake hose Hex washer face bolt Front collar Front fender Front brake disc (right) Front brake disc (left) 1 1 1 1 1 1 1 Assembly 7→1 ‧Assembling with sequence in reverse of disassembly. ＊ ARNNING: Assembly of front fork shall be aimed at convex of front fork and brake arm.

• HER CHEE SS-50, ADLY MOTO 1-4 INFORMATION FOR PREPARATION LOCKING TORQUE Adopt the standard torque locking for the item unlisted. STANDARD TORQUE： Type Locking Torque (kg-m) 5 mm Screw 0.4 6 mm Screw 1.0 6 mm Hex Washer Face Bolt / Nut 1.2 8 mm Hex Washer Face Bolt / Nut 2.7 10 mm Hex Washer Face Bolt / Nut 4.0 CHASSIS： Locking Place Quantity Dia. (mm) Locking Torque (kg-m) Spanner Nut of Handle Steering Steam 1 25 7.0 Front Wheel Axle Nut 1 10 4.5 Rear Axle Nut 1 14 11 Rear Brake Arm Screw

• HER CHEE SS-50, ADLY MOTO 9-2 Crank Case / Crank Shaft Assembly / Disassembly of Crank Case Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 8 9 10 11 12 13 Disassembly Hex socket bolt Right crank shaft case Dowel pin Fix shaft of crank shaft case External circle clip Crank shaft Radial ball bearing (Right) Radial ball bearing (Left) Hex socket bolt Oil seal bracket Right oil seal Left oil seal Radial ball bearing 6 1 2 1 2 1 2 1 1 1 1 1 2 Ass

• HER CHEE SS-50, ADLY MOTO 8-3 Final Transmission Mechanism Change the Driving Shaft ‧Remove the driving shaft from mission cover. ＊WARNNING: Don’t damage joint face of mission cover. ‧Remove the oil seal of primary drive gear. ‧Remove the bearing. ‧Install the new bearing in the mission cover. ＊WARNNING: Install the bearing with facing outside.

• ADLY MOTO 2-3 Check Items Before riding 1 st M 6 M 12 M Judged standard remarks Engine Body – starting & abnormal noise low speed & accelerating exhaust air filter ○ ○ ○ ○ ○ ○ ○ ○ ○ Idle : 1800±100 rpm Lubrication device Oil and oil filter ○ ○ Warning light lighting Oil leakage ○

• HER CHEE SS-50, ADLY MOTO 1-1 INFORMATION FOR PREPARATION Attention on Operation z All washers, oil rings, clamp rings, opening pins shall be duly replaced by a new item when dismounted. z Locking of all screws, nuts, cross screws shall be performed in the order of first the large screws and then the small ones and from inside to outside in opposite angles by tightening the torque locks. z All items must use original parts, pure oil and greases. z All service shall use special tools and general tools to repair. z All dismount

• HER CHEE SS-50, ADLY MOTO 7-3 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Kick Starter ‧Disassembly of left crank case cover. Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 8 9 Disassembly Kick pinion spring clip Kick pinion Hex washer face bolt Kick crank External ring clamp Plain washer Starting shaft ass’y Starting shaft reset spring Bushing 1 1 1 1 1 1 1 1 1 ＊WARNNING: Rotating pedal kick crank and remove the assembly.

• HER CHEE SS-50, ADLY MOTO 9-1 Crank Case / Crank Shaft Attention of Operation ‧This chapter explain the necessary procedure of disassembling crank case due to repair & maintain the crank shaft. ‧Before disassembling of crank case , must operation with sequence of each chapter to disassembly. –Disassembly of oil pump ( Chap. 3 ) –Disassembly of carburetor ( Chap. 4 ) –Disassembly of intake valve ( Chap. 4 ) –Dis-mounting of engine ( Chap. 5 ) –Disassembly of cylinder head and cylinder ( Chap. 6 ) –Disassembly of ACG ( Chap. 12 ) –Di

• HER CHEE SS-50, ADLY MOTO 4-2 FUEL INSTALLATION Disassembly / Assembly Valve Of Throttle h Disassembly of left body covering h Adjustment of play of throttle h Adjustment of reverse rotation of idle speed Operation / Parts Name Q’ty Remarks 1 2 3 4 5 6 7 8 9 10 11 Disassembly Pan phillips bolt Throttle valve Throttle cable Throttle valve spring Carburetor washer Throttle cover Sealing set Washer Needle nozzle Clamp Adjusted screw 2 1 1 1 1 1 1 1 1 1 1 ＊WARNNING: Loosing top cap of carburetor, and removing. ＊WARNNING: Remove from guide wire o

• HER CHEE SS-50, ADLY MOTO 6-3 CYLINDER HEAD / CYLINDER / PISTON Operation / Parts Name Q’ty Remarks 1 2 3 Disassembly Cylinder head Nut of cylinder head Cylinder head Cylinder head gasket 4 1 1 4WARNNING: Loosing nut 2-3 times. 4 5 Cylinder Cylinder Cylinder gasket 1 1 4WARNNING: Don’t knock cooling fin. 4WARNNING: Clean and not damage cylinder & washer of crank shaft case. 6 7 8 9 10 Piston Piston ring clip Piston pin Piston Piston ring needle bearing of small side 2 1 1 2 1 Assembly 10→1 ‧Operation with sequence in reverse of disassembly. Installa

• HER CHEE SS-50, ADLY MOTO 12-12 ELECTRICAL DEVICE Switch of Lights Color Yellow/red Blue OFF ON ○ ○ Power Switch Color blue/white Black Up Down ○ ○ Exchange of Bulbs Head light bulb ‧Remove front covering of handle press down the connection and turn it to change head light bulb. Dash light ‧Remove rear covering of handle pull out the connection of bulb, and replace the bulb.

• HER CHEE SS-50, ADLY MOTO 9-5 Crank Case / Crank Shaft Assembly of Crank Case ‧Install the dowel pins in the joint face of left crank case. ‧Install the right crank case. : Bearing puller (TLJT-00) ‧Install the new R. oil seal to crank case. : Bearing puller (TLJT-00)

• HER CHEE SS-50, ADLY MOTO 4-3 FUEL INSTALLATION Operation / Parts Name Q’ty Remarks 11 10 9 8 7 6 5 4 3 2 1 Assembly Adjusted screw Clamp Needle nozzle Washer Sealing set of guide wire Throttle cover Washer Throttle valve spring Throttle cable Throttle valve Pan Phillips bolt 1 1 1 1 1 1 1 1 1 1 1 ＊WARNNING: Assembly of needle nozzle. ＊WARNNING: Assembly of throttle valve. ＊WARNNING: Assembly of throttle cable. ＊WARNNING: Aim the ditch of throttle valve to chamber then install throttle valve into carburetor. Lock the throttle cover.

• HER CHEE SS-50, ADLY MOTO 9-4 Crank Case / Crank Shaft ‧Put new crank shaft into right crank case. ‧Put crank shaft assembly into left crank case. ＊WARNNING: ** Smear the 2-stroke oil to main bearing and big end of connecting rod. ** Note the position of connecting rod. ‧Put left oil seal into L. crank shaft case, surface depth under 1.0 mm.

• HER CHEE SS-50, ADLY MOTO 6-1 CYLINDER HEAD / CYLINDER / PISTON Attention of Operation • Can be operated when engine installed on vehicle. • Must cleaning before operating , avoiding dust enter the engine. • Remove the gasket dust stay on joint face. • Avoid to use driver harm the joint face when remove the cylinder & cylinder head. • Avoid to harm the cylinder inner and piston face. • Cleaning before check parts, and smear motor oil appointed in sliding face before installing. Diagnosis of Troubles Low compressio

• ADLY MOTO 5-2 DISASSEMBLY OF ENGINE Operation / Parts Name Q’ty Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Disassembly ACG wire /wire of start motor Starter wire of carburetor Oil tube Fuel tube Vacuum pressure tube Cap of spark plug Hex washer face bolt of rear cushion Oil pump control cable Cable of rear brake Throttle cable Hex washer face bol

• HER CHEE SS-50, ADLY MOTO 4-4 FUEL INSTALLATION Disassembly of Carburetor h Remove the air cleaner ass’y . h Remove the left body cover Operation / Parts Name Q’ty Remarks 1 2 3 4 5 6 7 8 Disassembly Throttle valve set Gasoline pipe Motor oil joint Starter wire of carburetor Vacuum pressure tube Clip Intake manifold hose clamp Carburetor 1 1 1 1 1 1 1 1 3 Assembly 8→1 Motor oil joint ＊WARNNING: Don’t let dust enter into carburetor. ＊WARNNING: Release air.

• HER CHEE SS-50, ADLY MOTO 4-9 FUEL INSTALLATION Disassembly of Petrol Gauge ‧Disassembling wire joint of petrol gauge and remove 4 hex phillips bolt. ＊WARNNING: Don’t damage petrol gauge wires. ‧Remove the petrol gauge. ＊WARNNING: Don’t curving float arm of petrol gauge. ‧Operation with sequence in reverse of disassembly.

• HER CHEE SS-50, ADLY MOTO 2-4 CHECK AND ADJUST Disassembly of External Parts • Remove the external parts for check and adjustment. • Remove 4 hex washer face bolts, 4 space tubes , and then remove luggage carrier. • Remove 12 self-tapping screws and 2 pan flat bolts. • Remove central cover ,L/R side cover, decoration strip and cowling. • Install with the reverse sequence. WARNNING: 6 Do not break the union of body and pedal. 6 Before locking screws , please confirm the matching correct of all parts. • Front cover. • Remove 3 pan flat bolts , 1 hex bolt. • Remove 12 self-tapping screws. •

• HER CHEE SS-50, ADLY MOTO 2-1 CHECK AND ADJUST Way of Check & Adjustment 1. Mark “○” is checking time. 2. Mark “☆” is the regular exchange of service items. This exchange time is just for general riding of the majority not for the special use , please arrange with this principle according to the difference of the riding condition. Service Time (month) Service Items Before riding 1 st each 6 each 12 Judgement Standard Remarks Operating Device Handle- Play, loose/tight Operation ○ ○ Wheels- Right/left turn round angle ○ Front Fork-Damage Installation of shaft Shaft Gap ○ ○ ○

• ADLY MOTO 1-9 normal abnormal INFORMATION FOR PREPARATION REVOLUTION NOT STABLE (LOW R.P.M.) Diagnose Check and Adjust adjusting is correct adjusting isn't correct no sucking air sucking air sparking normal sparking abnormal normal abnormal ignition timing adjusting adjust the carburetor fuel adjuste screw carburetor sucking air loosen spark plug, connecct with spar

• HER CHEE SS-50, ADLY MOTO 2-5 CHECK AND ADJUST Disassembly of Pedal • Remove L/R body cover. • Remove 4 bolts, 6 self-tapping screws 2 pan flat bolts. • Separate the joint with luggage case (claw & groove)and remove the pedal • Install with the reverse sequence. WARNNING: 6 Installing to the luggage box after composing confirming the pedal with the joint of luggage case correctly. Disassembly of Luggage Case • Remove front fender. • Disconnect the light connectors. • Remove power

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