Cornelius TS-009 Repair Manual
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REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 18 of 18 Issue 02 10.3 On/Off Switch Replacement (Continued) 10.3.2 Note the position of the four
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 6 of 6 Issue 02 7. Parts Overview A Top Motor Assembly B Ice Cream Container C Paddle D Refrigeration Barrel E Control Panel Display F Appliance Body G On/Off Switch H Mains Entry Cable A B C D E F G H
REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 25 of 25 Issue 02 IMPORTANT ENVIRONMENTAL INFORMATION FOR REPAIRERS WITHIN THE EUROPEAN ECONOMIC AREA The Euro
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 9 of 9 Issue 02 8. Fault Identification (Continued) 8.8 The positioning of the Ice Cream Container and its handle, and the positioning of the clear sealing ring on the top of the Refrigeration Barrel are critical. The seal must be positioned as shown and the Ice Cream Container must be orientated with the handle lugs as shown and with the hand
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 2 of 2 Issue 02 Index 1. Revision Status and Authority for Issue 2. Purpose 3. Scope 4. Responsibilities 5. Health and Safety 6. Abbreviations and Definitions 7. Parts Overview 8. Fault Identification 9. Unit Dismantling 10. Repair 10.1 Motor Replacement 1
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 10 of 10 Issue 02 8. Fault Identification (Continued) 8.9 If the Paddle fails to turn and it is not due to the Top Motor Assembly seating incorrectly then, providing the motor is being supplied with power, the motor itself will need changing. See Section 10. 8.10 Confirm a suspected motor fault by checking the electrical supply to the motor. Remove the Top Motor Assembly and push
REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 11 of 11 Issue 02 9. Unit Dismantling IMPORTANT NOTE: The Home Ice Cream Maker has a combine
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 5 of 5 Issue 02 5. Health and Safety The Home Ice Cream Maker is mains electricity powered and any checks or repairs must be carried out by qualified personnel and in full compliance with any relevant national or local legislation or codes of practice concerning the safety of personnel working with electrical equipment. 6.
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 17 of 17 Issue 02 10.2 Cooling Fan Replacement (Continued) 10.2.2 The fan can now be separated from the bracket by removing the two Philips head fan fixing screws. 10.2.3 Fan replacement is the reverse of the removal process. 10.3 On/Off Switch Replacement 10.3.1 Following unit dismantling the On/Off switch can be seen in the right hand rear panel. The switch is a push fit into the panel and is also glued in.
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 7 of 7 Issue 02 7. Parts Overview (Continued) Detail of Control Panel Displays: TS-009AS TS-009A 8. Fault Identification 8.1 Machines returned for repair will rarely have an accurate technical description of the suspected fault. ‘Not Worki
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 24 of 24 Issue 02 11. Unit Re-assembly Re-assembly of the unit is essentially the reverse of the dismantling procedure but the following points are important. 11.1 Thoroughly clean between the cooling fins of the condenser coil with compressed air, vacuum or a brush. This is particularly important for older machines wh
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 4 of 4 Issue 02 2. Purpose The purpose of this document is to provide a reference to facilitate the diagnosis and repair of faults to the TS-009 Home Ice Cream Maker. 3. Scope This document covers versions of the Home Ice Cream Maker Model TS-009 supplied by Refrigeration Installations Limited. All versions are covered by these instructions, altho
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 16 of 16 Issue 02 10.2 Cooling Fan Replacement 10.2.1 Remove the three Philips head screws that hold the fan mounting bracket to the base of the unit. Remove the cable ties from the wiring and lift the connector block out of its seating. Loosen the two screws clamping the two fan supply wires and release them from the connector block. Remove the screw, nut and shakeproof washer securing the fan gro
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 20 of 20 Issue 02 10.4 PCB and Motor Connector Replacement (Continued) 10.4.2 Continued 10.5 Mains Lead Replacement 10.5.1 Remove the two Philips head screws that attach the cable clamp and remove the clamp. Remove the glue from around the cable entry gro
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 14 of 14 Issue 02 10.1 Motor Replacement (Continued) 10.1.3 Carefully lift the top ventilated moulding away to reveal the motor and its wiring. The centre moulding and bottom moulding should be kept in close contact. 10.1.4 Disconnect the three wires from the spade
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 21 of 21 Issue 02 10.6 Compressor Replacement 10.6.1 When a compressor fault is suspected, as determined in Section 8.6, and replacement of the compressor is required the machine should be dismantled as described in Section 9. 10.6.2 Remove any cable ties that are holding wiring to any of the compressor parts or pipes and
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 19 of 19 Issue 02 10.4 PCB and Motor Connector Replacement (Continued) 10.4.1 If the PCB or other parts are to be replaced remove the two Philips head screws (X in the previous picture) and remove the motor connector retaining bracket. Remove the Philips head screw (Y) attaching the cable clamp and remove the clamp. Remove the three Philips head screws (Z) that hold the PCB and it
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 8 of 8 Issue 02 8. Fault Identification (Continued) 8.3 Plug the machine into the mains electrical supply and switch on the On/Off switch located in the rear of the right hand panel. The On/Off switch should illuminate. 8.4 If the Control Panel Display is type AS (with separate START/STOP button) the timer will show a setting between 0 a
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 1 of 1 Issue 02 HOME ICE CREAM MAKER MODEL TS-009 REPAIR MANUAL © The images and text within this document are the copyright of Refrigeration Installations Limited. No part of this document may be reproduced in any form or by any means without
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 12 of 12 Issue 02 9. Unit Dismantling (Continued) Right hand side panel screw Rear panel screw Front panel screw 9.2 Lift the appliance upper moulding from the unit by holding it low down on the right and left hand sides. Some degree of panel manœuvering may be necessary as there is not a lot of slack in internal cables and wires. P
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 23 of 23 Issue 02 10.6 Compressor Replacement (Continued) 10.6.8 Fit a new compressor complete with a Schrader valve on the suction pipe and re-connect the second suction pipe and the discharge pipe as originally fitted. 10.6.9 Connect an oxygen (O 2 ) free nitrogen (N 2 ) supply to the Schrader valve and force N 2 gas through the system and check that N 2 is released from the bottom of the condense
Cornelius TS-009, REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 13 of 13 Issue 02 10. Repair 10.1 Motor Replacement 10.1.1 Remove the Top Motor Assembly from the appliance and pull the Paddle out of its seating. Remove the two Philips head cover retaining screws that attach the clear plastic cover to the
REFRIGERATION INSTALLATIONS LIMITED Unit D9 Newton Business Park Cartwright Street Hyde Cheshire SK14 4EH Telephone: +44 (0)161 366 1110 Fax: +44 (0)161 366 1190 Document Reference: WI 9 Page 22 of 22 Issue 02 10.6 Compressor Replacement (Continued) 10.6.5 Cut through the capillary tubing above th
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