Sunny Scout VISION Operating Manual
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Sunny Scout VISION, 2 Content 1 Application area / device features 3 1.1 Application area 3 1.2 Device features 3 2 Safety instructions 3 3 Mounting the device 4 3.1 Opening the device 4 3.2 Wall mounting 4 3.3 Connections 5 3.4 Temperature sensor connection 5 4 Short descriptions and device operation 5 4.1 Display layout 5 4.2 Operating the device 6 5 Menu structure 6 5.1 "Info" menu 6 5.2 "Programming" menu 7 5.3 "Manual operation" menu 8 5.4 "Basic Setup" menu 8 6 System diagrams 10 7 Controller functions 15
Sunny Scout VISION, 3 1 Application area / device features 1.1 Application area VISION controllers are high-performance microprocessor-controlled units for controlling the functions of solar thermal systems. The VISION perfectly controls solar power systems equipped with up to two collectors or two storage tanks and can be used for numerous system types. The controllers are designed for use in dry rooms as well as residential, business and commercial applications. Prior to commissioning the device, make sure to verify that
4 3 Mounting the device 3.1 Opening the device Prior to opening the device, make sure to disconnect the mains voltage and ensure that it cannot be switched back on again! The upper part of the housing is locked to the lower part using two latches. Pull the side pieces (cover plates) of the upper part of the housing outwards (see picture) to unlatch it and upwar
Sunny Scout VISION, 5 3.3 Connections The following points must be followed for the 230V connections: ■ In case of a xed mains connection, there must be a switch installed outside the controller that can disconnect the device from the mains power supply. This switch is not required if the mains supply is connected using a cable and an earthed mains plug. The controllers are designed to operate using a 230V/50Hz mains supply. The ■ pumps and valves to be connected must be designed for this voltage! All protective conductors must be connected to terminals marked wit
Sunny Scout VISION, 6 4.2 Operating the device The VISION controller is convenient and easy to operate using four operating but- tons. Using the operating buttons, you can: Access display values ■ Perform device settings ■ The graphic display symbols allow you to easily navigate through the operating structure. The operating buttons have the following functions: Operating buttons Function Description "Up" "+" Increase menu items ■ Value change: increases the displayed value by 1; when the button is held longer, the value increases continuously "Scroll left" "Exit" "Cancel" Scroll left in the
7 Display e.g. Meaning Can be reset 35°C Temperature dierence controller for heat consumer (T6) No 25°C Anti-freeze protection sensor. General temperature measuring point (T6) (hidden, if not connected) No 1234 h Operating hours for charging storage tank Can be reset to 0 h Yes 927 kWh Energy yield for storage tank Can be reset to 0 kWh Yes 5.2 "Programming" menu
8 5.3 "Manual operation" menu Automatic operation is switched o during manual operation. The outputs can be manually switched on and o for servicing and testing purposes. Once the menu has been exited or after 8 hours, automatic operation is reactivated. Display Meaning Value range Manually switching on / o the switching output A1 (pump 1) 0 = O 1 = On Manuall
9 Display Meaning Value range Factory setting Current setting Line Value 11 0 Independent controller function 0 = O 1 = Cooling 2 = Heating 3 = Temp. dier- ence control- ler 0 12 0 System diagram 0 – 4 0 Energy yield measurement (glycol type selection) 0 Anro 5 Ilexan P 1 Ilexan E, Glythermin 6 Tyfocor L5.5 2 Antifrogen L 7 Dowcal 10 3 Antifrogen N 8 Dowcal 20 4 Ilex
Sunny Scout VISION, 10 6 System diagrams 6.1 Diagram 0: 1 collector, 1 storage tank 230V connections L Mains phase N Neutral conductor - mains and outputs A1 Solar circuit pump (switching output 1) A2 No function A3 Independent controller (switching output 3) Sensor connections S1 Collector sensor S2 Lower storage tank S3 No function S4 Collector return S5 Optional: heating or temp. difference controller S6 Option: independent controller; other temperature display S7 Option: flow meter S1 S2 S5 S4 S7 A1 PE S1 L N N A1 S2 S7 S3 S4 S5 S6 N A2 N A3
Sunny Scout VISION, 11 6.2 Diagram 1: 1 collector, 2 storage tanks, pump valve 230V connections L Mains phase N Neutral conductor - mains and outputs A1 Solar circuit pump (switching output 1) A2 Valve (switching output 2) A3 Independent controller (switching output 3) Sensor connections S1 Collector sensor S2 Lower storage tank 1 S3 Lower storage tank 2 S4 Collector return S5 Optional: heating or temp. difference controller S6 Option: independent controller; other temperature display S7 Option: flow meter Type 1: one collector, two storage tanks with a three-way valve: A
Sunny Scout VISION, 12 6.3 Diagram 2: 1 collector, 2 storage tanks with 2 pumps 230V connections L Mains phase N Neutral conductor - mains and outputs A1 Solar circuit pump (switching output 1) A2 Pump (switching output 2) A3 Independent controller (switching output 3) Sensor connections S1 Collector sensor S2 Lower storage tank 1 S3 Lower storage tank 2 S4 Collector return S5 Optional: heating or temp. difference controller S6 Option: independent controller; other temperature display S7 Option: flow meter Alternative diagram: S1 S7 S2 S3 A1 S4 A
Sunny Scout VISION, 13 6.2 Diagram 3: 2 collectors, 1 storage tank, pump valve 230V connections L Mains phase N Neutral conductor - mains and outputs A1 Solar circuit pump (switching output 1) A2 Valve (switching output 2) A3 Independent controller (switching output 3) Sensor connections S1 Collector array 1 S2 Lower storage tank S3 Collector array 2 S4 Collector return S5 Optional: heating or temp. difference controller S6 Option: independent controller; other temperature display S7 Option: flow meter Type 3: two collectors, one storage
Sunny Scout VISION, 14 6.5 Diagram 4: 2 collectors, 1 storage tank with 2 pumps 230V connections L Mains phase N Neutral conductor - mains and outputs A1 Solar circuit pump 1 (switching output 1) A2 Solar circuit pump 2 (switching output 2) A3 Independent controller (switching output 3) Sensor connections S1 Collector array 1 S2 Lower storage tank S3 Collector array 2 S4 Collector return S5 Optional: heating or temp. difference controller S6 Option: independent controller; other temperature display S7 Option: flow meter S3 S2
Sunny Scout VISION, 15 7 Controller functions 7.1 General controller functions The controller compares the temperatures of the various measuring points and optimally charges the storage tank. If the collector temperature exceeds the storage tank temperature, the solar circuit pump is switched on. Monitoring and protection functions ensure safe operation. 7.1.1 Dual storage tank systems (diagram 1 and 2) Examples of dual storage tank systems: two separate storage tanks ■ one stratied storage tank ■ one storage tank and a swimming pool, etc. ■ The storage tank is being charged through the pump on output A1 (A2) up to adjusted maximal temperature so long as the co
Sunny Scout VISION, 16 7.1.3 Independent controller This function is reserved for output 3 and can be allocated the following functions: Cooling ■ Heating ■ Dierence controller ■ Cooling To increase the energy productivity of solar system it may be useful to „by- pass“the solar energy at reaching a certain storage tank temperature or to take it from the storage tank. If the temperature of the storage tank (S2) goes over the temperature barrier Tstmax – 5K (adjusted maximal storage tank temperature – 5K), the switch output A3 is switched on. Switching o t
Sunny Scout VISION, 17 If the dierence between the measuring points S5 and S6 exceeds the entered hysteresis, A3 is switched on. "Basic Setup" menu Display Meaning Value range Factory set- ting Line Value 11 3 The cooling function, thermostat function or the temperature dier- ence controller function can also be selected. 0 = O 1= Cooling 2 = Heat- ing 3 = Tem- perature dierence controller 0 "Programming" menu Display Meaning Value range Typical set- ting max 65°C Maximum temperature of the hea
Sunny Scout VISION, 18 7.1.4 Tube collector or start function If the function is activated a circulation of heat carrying medium through the collector takes place for 30 seconds every 30 minutes. It is necessary to be able to measure a temperature change in the collector when no regulation-conditioned circulation has taken place for a longer time. "Basic Setup" menu Display Meaning Value range Factory set- ting Line Value 4 1 Special function for the time-con- trolled circulation when operating tube collectors 0 = O 1 = On 0 = O 7.2 Protective functions The contro
Sunny Scout VISION, 19 7.2.3 System protection If the collector temperature exceeds the collector protection temperature (see 7.2.2) by 10K, the solar circuit pump is switched o to protect the system compo- nents. If the collector temperature drops below the collector protection temperature, the solar circuit pump is switched on. The function is always activated. 7.2.4 Anti-freeze protection This function must be activated if the water or glycol mixture can freeze. If the temperature at the anti-freeze sensor (T6) drops below the set value, the so- lar circuit pump is activated and heats the solar circuit using the heat exchanger in the storage tank. "Basic Setup" menu Dis
Sunny Scout VISION, 20 8 System monitoring If an error occurs, the ashing symbol is generally displayed. 8.1 Sensor monitoring The connected sensors and sensor cables are monitored for interruptions and short-circuits. Errors are indicated by the symbol. You can nd the error source by scrolling up or down the Info menu. 8.2 Flow monitoring The controller is programmed to display a message if the ow is interrupted, e.g. pump fault or if vapour is in the system. This message, however, does not switch o the pump. "Basic Setup" menu Display Meaning + No circulation in the solar circuit
Sunny Scout VISION, 21 9 Troubleshooting System faults are distinguished into two general categories: Faults that are automatically detected by the controller and therefore can be ■ displayed using error messages Faults that the controller cannot detect ■ 9.1 Faults with error messages Error indication in the display Possible causes Measures Flashing Sensor cable is inter- ■ rupted Check cable Defective sensor ■ Check sensor resistance and replace sensor if necessary Flashing Short-circuit in the sensor ■ cable Check cable Defective sensor ■ Check sensor resistance and replace sensor if necessary Circulation error: No ow
22 9.2 Faults without error messages Faults and malfunctions that cannot be displayed as well as possible causes and their error source can be identied using the following table. If you cannot rem- edy the fault using the description below, contact the supplier or installer. Problem Possible causes Measures Display does not function 230V mains voltage not ■ available S
Sunny Scout VISION, 23 10 Specications Housing Material 100% recyclable ABS housing for wall mount- ing Dimensions L x W x D in mm, weight 175 x 134 x 56; approx. 360 g Protection class IP20 according to DIN 40050, IEC 529, VDE 0470, EN 60529 Electrical specications Operating voltage AC 230 Volts, 50 Hz, -10 – +15% Radio interference level N according to VDE 0875 Max. cable cross-section 230V connections 2.5 mm² ne-wire/single wire Temperature sensor / temperature range PT1000 1 kΩ at 0°C, - 25°C - 200°C Testing voltage 4 kV 1 min according to EN 60730/DIN, VDE 0631, IEC 60664/IEC Wiring diagram Power of each switching output Total power of all outputs 230V�
Sunny Scout VISION, 12 Warranty conditions The VISION are carefully produced and tested on an automatic testing station. If any failures occur, rst check if there are any operation / setting or system errors. Furthermore, check the pump and temperature sensor connections. PROZEDA GmbH provides a 2-year warranty starting at the date of purchase and according to the following conditions. a) The warranty comes into eect if the purchased good exhibits a material or quality defect. If the defect is caused by improper handling, by exceeding the permitted values stated in the specications, improper wiring, invalid tech-
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