Sony SERVICE MANUAL Service Manual
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Sony SERVICE MANUAL, – 9 – TUNER SECTION 0dB = 1µV • Switch location FUNCTION switch • • • • • • • • • • • • • • • • • RADIO PRESET MODE • • • • • • • • • • • • • • • • • • • • • MANUAL GRAPHIC EQUALIZER • • • • • • • • center click BALANCE • • • • • • • • • • • • • • • • • • • • • • • • • • • • • center click VOLUME• • • • • • • • • • • • • • • • • • • • • • �
– 32 – R204 1-249-417-11 CARBON 1K 5% 1/4W R205 1-249-428-11 CARBON 8.2K 5% 1/4W R206 1-247-807-31 CARBON 100 5% 1/4W R207 1-249-417-11 CARBON 1K 5% 1/4W R208 1-249-421-11 CARBON 2.2K 5% 1/4W R209 1-249-421-11 CARBON 2.2K 5% 1/4W R210 1-249-429-11 CARBON 10K 5% 1/4W R211 1-249-419-11 CARBON 1.5K 5% 1/4W R212 1-249-429-11 CARBON 10K 5% 1/4W R213 1-249-419-11 CARBON 1.5K
– 14 – CFS-515L r Circuit Boards Location POWER (AC) board POWER (DC) board BATT (+) board BATT (–) board TUNER board REC SW board MAIN board VOL board ECM board D417 H-10 D418 H-10 D419 H-10 D420 H-10 IC101 F-7 IC201 D-7 IC301 E-9 IC302 G-10 Q101 F-11 Q201 F-10 Q301 G-7 Q302 H-9 Q303 C-8 Q304 C-8 Q305 F-10 Q306 D-8 Q307 G-9 Q401 H-11 Q402 H-11 D301 H-7 D302 G-7 D
– 2 – Specifications ........................................................................... 1 1. GENERAL Looking at the Controls ..................................................... 3 2. DISASSEMBLY 2-1. Cabinet (Front) Section, Cabinet (Rear) Section ................................................ 4 2-2. BATT (–) Board, BATT (+) Board ........
Sony SERVICE MANUAL, – 17 – – 19 –– 18 – r Waveforms 2 T301 VOLT/DIV : 10 V AC TIME/DIV : 5 µsec 1 T301 VOLT/DIV : 1 V AC TIME/DIV : 5 µsec 4.9Vp- p 12.6 µ sec 45.5Vp- p 12.6 µ sec r Refer to page 14 for Note. 5-3. SCHEMATIC DIAGRAM – MAIN SECTION – r Refer to page 23 for IC Block Diagrams. CFS-515L
Sony SERVICE MANUAL, – 5 – 2-4. MECHANISM DECK, REC SW BOARD 2-5. CHASSIS SUB ASSY, BELT 2 Screw (+PTT 2x5) 1 3 Deck B 2 Screws (+PTT 2x5) 4 Belt 4 Belt 2 Screws (+PTT 2x5) Deck A Flywheel ass y Chassis sub assy Flywheel assy 3 Screws (+BTP 3x10) 3 Screws (+BTP 3x10) 5 Screw (+PTT 2x6) 6 4 1 2 1 Button (ST/EJ) Cassette lid (L) REC SW board Cassette lid (R) Mechanism deck section Button (ST/EJ) Cabinet (Front) section 2
Sony SERVICE MANUAL, – 6 – 2-6. VOL BOARD, MAIN BOARD, ECM BOARD 2-7. TUNER BOARD 5 3 6 4 Screws (+BVTP 3x10) 1 Screw (+BTP 3x10) 1 Screw (+BTP 3x10 ) 2 Knob (F/T) Chassis (Tune) Tuner board Tuner board Claw 7 1 3 3 4 8 5 Screw (+BTP 3x10) 6 Screw (+BVTP 3x6) 2 Screw (+BTP 3x10) Knob (VOL) VOL board Main board ECM board
Sony SERVICE MANUAL, – 34 – L8 1-406-252-11 COIL (OSC) L11 1-410-750-41 INDUCTOR 0.47uH < TRANSISTOR > Q1 8-729-922-66 TRANSISTOR 2SC2410SN Q2 8-729-036-58 TRANSISTOR KRC102M-AT Q3 8-729-036-89 TRANSISTOR KTC3198GR-AT < RESISTOR > R1 1-249-425-11 CARBON 4.7K 5% 1/4W R2 1-249-441-11 CARBON 100K 5% 1/4W R3 1-249-421-11 CARBON 2.2K 5% 1/4W R4 1-249-411-11 CARBON 330 5% 1/4W R5 1-249-415-11 CARBON 680 5% 1/4W R6 1-249-399-11 CARBON 33 5% 1/4W R7 1-249-407-11 CARBON 150 5% 1/4W R8 1-249-427-11 CARBON 6.8K 5% 1/4W R9 1-249-42
Sony SERVICE MANUAL, – 4 – SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. CABINET (FRONT) SECTION, CABINET (REAR) SECTION 2-2. BATT (–) BOARD, BATT (+) BOARD r The equipment can be removed using the following procedure. Cabinet (Front) section BATT (–) board, BATT (+) board Cabinet (Rear) section Set Power (AC) board, Power (DC) board Mechanism deck, REC SW board Chassis sub assy, Belt VOL board, Main board ECM board Tuner board 2-3. POWER (AC) BOARD, POWER (DC) BOARD Cabinet (Rear) section Bracket (AC) 5 Screws (+BTP 3x10) 3 Screws (+BTP 3x10) 1 Screw (+BTP 3x10) 2 4 6 Power (AC)
Sony SERVICE MANUAL, – 33 – * 1-669-565-11 POWER (DC) BOARD ***************** 1-533-233-31 HOLDER, FUSE < CAPACITOR > C901 1-101-005-00 CERAMIC 22000PF 50V C902 1-101-005-00 CERAMIC 22000PF 50V C903 1-101-005-00 CERAMIC 22000PF 50V C904 1-101-005-00 CERAMIC 22000PF 50V < DIODE > D901 8-719-046-07 DIODE 2A02M D902 8-719-046-07 DIODE 2A02M D903 8-719-046-07 DIODE 2A02M D904 8-719-046-07 DIODE 2A02M < FUSE > ! F902 1-532-465-31 FUSE (T3.15AL/250V) ************************************************************ * 1-669-567-11 REC SW BOARD ************* < SWITCH > S302 1-572-325-11 SWITCH, SLIDE (PB/RE
Sony SERVICE MANUAL, – 31 – C313 1-126-963-11 ELECT 4.7uF 20% 50V C314 1-126-961-11 ELECT 2.2uF 20% 50V C315 1-104-666-11 ELECT 220uF 20% 10V C316 1-124-443-00 ELECT 100uF 20% 10V C318 1-126-937-11 ELECT 4700uF 20% 16V C319 1-162-306-11 CERAMIC 0.01uF 20% 16V C320 1-104-666-11 ELECT 220uF 20% 10V C321 1-104-666-11 ELECT 220uF 20% 10V C322 1-104-664-11 ELECT 47uF 20% 16V C323 1-162-851-11 CERAMIC 0.1uF 10% 16V C324 1-124-443-00 ELECT 100uF 20% 10V C325 1-162-293-31 CERAMIC 820PF 10% 50V C326 1-130-048-00 FILM 220PF 5% 50V C327 1-162-215-31 CERAMIC 47PF 5% 50V C328 1-162-282-31 CERAMIC 100PF 10% 50V C329 1-162-306-11 CERAMIC 0.01uF 20% 16V C330 1-104-664-11 ELECT 47uF 20% 16V C331 1
Sony SERVICE MANUAL, – 29 – 6-5. SPEAKER SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 201 A-3320-364-A BOX (FRONT) SUB ASSY, SP (L-CH) 201 A-3320-367-A BOX (FRONT) SUB ASSY, SP (R-CH) 202 1-690-969-11 CORD, SPEAKER CONNECTION * 203 3-007-895-01 CABINET (REAR), SP (L-CH) * 203 3-007-896-01 CABINET (REAR), SP (R-CH) #2 #11 #11 SP101 (L-CH) SP201 (R-CH) not supplied SP102 (L-CH) SP202 (R-CH) #11 #11 201 202 203 204 * 204 1-670-292-11 RETAINER BOARD SP101 1-505-965-11 SPEAKER (WOOFER) (L-CH) SP201 1-505-965-11 SPEAKER (WOOFER) (R-CH)
Sony SERVICE MANUAL, – 7 – SECTION 3 DIAL POINTER INSTALLATION Cabinet (Front) Cabinet (Front) Knob (Tune) 1 Pointer a c b Pointer Marked line 2 – 1 2 – 2 6 Screw (+BTP 3x10 ) 6 Screw (+BTP 3x10) 5 Screws (+BVTP 3x10) Cabinet (Front) 4 Gear (Midway) 3 Gear (VC) Chassis (Tune) Tuner board 1 Set the pointer into the grooves of the cabinet (Front) in the order of a, b and c. 2 Turn the knob (Tune) in the direction of the arrow, then set the pointer by aligning it with the marked line of the cabinet (Front). 3 Turn the gear (VC) fu
Ver. 1.0 1998.07 MICROFILM CFS-515L SERVICE MANUAL RADIO CASSETTE-CORDER SPECIFICATIONS East European Model Model Name Using Similar Mechanism NEW Tape Transport Mechanism Type MF-W495-117 Frequency range FM : 65 – 108MHz MW : 531 – 1,602kHz LW : 153 – 279kHz SW : 5.95 – 18MHz IF FM : 10.7MHz MW/LW/SW : 455kHz Aerials FM/SW : Telescope MW/LW : Built-in ferrite
Sony SERVICE MANUAL, – 20 – – 22 –– 21 – CFS-515L Ref. No. Location r Semiconductor Location D1 E-2 D2 E-3 D3 D-3 IC1 D-4 Q1 C-3 Q2 E-5 5-4. PRINTED WIRING BOARDS – TUNER SECTION – Note: • X : parts extracted from the component side. • b : Pattern from the side which enables seeing. 5-5. SCHEMATIC DIAGRAM – TUNER SECTION – r Refer to page 24 for IC Block Diagram. Note: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1 / 4 W or less unless otherwise specified. • ¢ : internal component. • U : B+ Line. • H : adjustment for repair. • Power voltag
Sony SERVICE MANUAL, – 30 – NOTE : • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX, -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms METAL : Metal-film resistor METAL OXIDE :Metal oxide-film resistor F : nonflammable • Items marked “ * ”are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • SEMICONDUCTORS In each case, u : µ , for example : uA.... : µ A.... , uPA.... : µ PA....
Sony SERVICE MANUAL, – 10 – FM VCO Adjustment Procedure : 1. Connect the frequency counter to 4 and 7 pins of IC1 as shown the figure below. 2. Turn the set to 98MHz. 3. Adjust RV1 for 75.95kHz – 76.05kHz reading on frequency counter. [TUNER BOARD] (Conductor side) FM RF signal generator Carrier frequency : 90MHz Modulation : no modulation Output level : 65dB (1.8mV) telescopi c antenna terminal set 0.01 µ F L7 : LW Tracking Adjustment L4 : MW Frequency Coverage Adjustment CT5 : L5 : SW Tracking Adjustment CT7 : LW Tracking Adjustmen t L3 : MW Tracking Adjustment CT3 : MW Tracking Adjustment L1 : FM Tracking Adjustment CT1 : FM Tracking
Sony SERVICE MANUAL, – 3 – SECTION 1 GENERAL LOOKING AT THE CONTROLS FRONT PANEL REAR PANEL 5 67 1 2 3 4 !£ !¡89!º !™ 5 67 1234 1Cassette compartments 2 MIC (microphone) 3 PHONES (headphones) jack (stereo mini-jack) 4 VOLUME control 5 OPR/BATT (operation/battery) indicators 6 FUNCTION selector RADIO DUBBING HIGH DUBBING NORM TAPE/RADIO OFF 7 BALANCE control 8 5 BAND GRAPHIC EQUALIZER controls 9 PRESET MODE selector !º BAND selector !¡ TUNING control !™ FINE TUNING control !£ Tape operating buttons r REC (record) button : Deck B only ( PLAY (playback) button 0 REW (rewind) button ) FF (fast-forward) button p6 STOP/EJECT button P PAUSE button
Sony SERVICE MANUAL, – 8 – SECTION 4 ADJUSTMENTS 4-1. MECHANICAL ADJUSTMENTS PRECAUTION 1. Clean the following parts with a denatured-alcohol-moistened swab : record/playback head playback head pinch roller erase head rubber belt capstan 2. Demagnetize the record/playback head with a head demagne- tizer. (Do not bring the head demagnetizer close to the erase head.) 3. Do not use a magnetized screwdriver for adjustments. 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjustments should be performed with the rated power sup- ply voltage unless otherwise noted. Torque Measurement Torque Torque Meter Meter Reading Playback CQ-102C 18 – 60 g • cm (0.25 �
Sony SERVICE MANUAL, – 27 – 6-3. MECHANISM DECK SECTION-1 (MF-W495-117) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 101 3-025-846-01 LEVER (REC) (DECK B) 102 3-933-025-01 SPRING (P), TORSION 103 3-933-026-01 LEVER (P) 104 3-933-024-01 ROLLER, PINCH 105 3-016-031-11 BELT 106 3-933-019-01 SPRING (F/R), TORSION 107 3-933-016-01 GEAR (S REEL) 108 3-933-028-01 SPRING (FWD), TORSION 109 3-933-007-01 PLATE, LOCK 110 3-022-794-02 SPRING (BT) 111 3-008-590-01 SLIDER (REC) 112 3-008-592-01 BASE (H), HEAD * 113 3-008-588-01 SLIDER (REW) * 114 3-008-589-13 SLIDER (FF) * 115 3-008-587-01 SLIDER (STOP) * 116 3-008-591-01 SLIDER (PAUSE) 117 3-933-004-01 C
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