Duke RBC 48 Service Manual
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Duke RBC 48, Service Manual This manual is Copyright © 2011 Duke Manufacturing Co. All rights reserved. Reproduction without written permission is prohibited. Duke is a registered trademark of the Duke Manufacturing Co.. Duke Manufacturing Co. 2305 N. Broadway St. Louis, MO 63102 Phone: 314-231-1130 Toll Free: 1-800-735-3853 Fax: 314-231-5074 www.dukemfg.com P/N 219211B Please read this manual completely before attempting to install, operate or service this equipment REFRIGERATED BACK COUNTER MODEL RBC 48 RBC 60 RBC 60 RBC 48
Service Manual for Refrigerated Back Counter RBC 48/60 2 IMPORTANT WARNING AND SAFETY INFORMATION WARNING READ THIS MANUAL THOROUGHLY BEFORE OPERATING, INSTALLING, OR PERFORM- ING MAINTENANCE ON THE EQUIPMENT. WARNING FAILURE TO FOLLOW INSTRUCTIONS IN THIS MANUAL CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. WARNING DO NOT STORE OR USE GASOLINE OR
Duke RBC 48, 3 Service Manual for Refrigerated Back Counter RBC 48/60 CONTENTS INTROUCTION ....................................................................................................................................... 4 SPECIFICATIONS ............................................................................................................................ 4 INSTALLATION ................................................................................................................................. 4 Location ........................................
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 4 SPECIFICATIONS MODEL DESCRIPTION VOLTAGE AMPS PH. RBC 48 48" Refrigerated 120 VAC (60 Hz) 10 1 Back Counter 220 VAC (50 Hz) 5 1 RBC 60 60" Refrigerated 120 VAC (60 Hz) 12 1 Back Counter 220 VAC (50 Hz) 6 1 MODEL DESCRIPTION HEIGHT WIDTH LENGTH RBC 48 48" Refrigerated 40.00 In. 29.50 In. 48.00 In. Back Counter RBC 60 60" Refrigerated 40.00 In. 29.50 In. 60.00 In. Back Counter INSTALLATION Location Units represented in this manual are intended for indoor use only. Be sure the location chosen has a oor or counter strong enough to support the total weight of the unit
5 Service Manual for Refrigerated Back Counter RBC 48/60 Electrical Connection The RBC 48 and RBC 60 are available as a 120VAC, 60 Hz or as 220VAC, 50 Hz dependent on model. All electrical connections should be performed by a certied electrician and should comply with local electrical codes for your municipality. WARNING REFER TO THE AMPERAGE DATA LIST IN THE SPECIFICATIONS O
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 6 STAINLESS STEEL CARE AND CLEANING To prevent discoloration or rust on stainless steel several important steps need to be taken. Stainless steel contains 70-80% iron which will rust. It also contains 12-30% chromium which forms an invisible passive lm over the steels surface which acts as a shield against corrosion. As long as the protective layer is intact, the metal will not corrode. If the lm is broken or contaminated, outside elements
Duke RBC 48, 7 Service Manual for Refrigerated Back Counter RBC 48/60 If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush, heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil. If heavy grease is present there are de-greasing agents available for refrigeration use and specically for the condenser coils. The condenser coil may require a spray with the de-greasing agent and then blown
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 8 PARTS REPLACEMENT THERMOSTAT REPLACEMENT The thermostat is located inside the main electrical control box and is accessible through the right side door. 1. Disconnect and isolate the refrigerator from the power source. 2. Remove upper sheet metal shroud behind right side door to gain full access to control box. 3. Remove the control box from the unit. 4. Remove the thermostat from the control box. 5. Remove interior ductwork from the right, inside of the unit to gain access to the evaporator fan assemble. 6. Remov
Duke RBC 48, 9 Service Manual for Refrigerated Back Counter RBC 48/60 REFRIGERATION SYSTEM UNIT REPLACEMENT 1. Disconnect and isolate the refrigerator from the power source. 2. Remove right rear corner angle strip. 3. Completely remove the right side laminate panel from its guide way. 4. Remove the inner, right side access panel. 5. Remove the refrigeration unit main mounting hardware. 6. Slide the entire refrigeration unit out through the right side as an assembly. 7. Install the replacement refrigeration unit
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 10 RECHARGING REFRIGERANT SYSTEM General To analyze the performance of a refrigeration system; temperature readings can be taken and converted to pressures using a standard pressure/ temperature chart. When access into a factory sealed refrigeration system is necessary to perform service, the following procedure must be followed to ensure the system is returned to a properly sealed state. Tools Required • Standard hand and refrigeration service tools
Duke RBC 48, 11 Service Manual for Refrigerated Back Counter RBC 48/60 SYMPTOM Cabinet too warm Cabinet too cold Water in the bottom of the unit CAUSE Unit not plugged in Thermostat set too warm Faulty thermostat, in the coldest position, the switch is not closed Doors not sealing Torn or damaged door gaskets Evaporator fan not running Condenser fan motor not running Condenser coil dirty/ lter dirty Refrigerant leak Thermostat set too cold Faulty thermostat, in the off position, the switch does not
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 12 WIRING DIAGRAMS REFRIGERATED BODY (VS = Vendor Supplied) Subject to change HEATER SWITCH BOX EVAPORATOR COMPARTMENT CONTROL BOX COMPRESSOR TRAY POWER SAVE ON LIGHT OFF POWER SAVE SWITCH THERMOSTAT SWITCH FAN 1 FAN 2 220V Red (VS) 120V Black (VS) 120= Black Smooth (VS) 220= Black (VS) 120= Black with Grooves (VS) 220= White (VS) 220V Red (VS) 120V Black (VS) 220V Red (VS) 120V Black (VS) 220V Red (VS) HTR 2 HTR 2 HTR 1 HTR 1 DOOR HEATER MULLION HEATER SPLICE ( AT BASE OF MULLION ) 120V Black (VS) White (VS) Green (VS) White
Duke RBC 48, 13 Service Manual for Refrigerated Back Counter RBC 48/60 220V 50/60 Hz R1 L1 G S1 L2 M1 M2 R2 HTR2 THRERMOSTAT CONDENSING UNIT EVAPORATOR FAN EVAPORATOR FAN DOOR HEATER MULLION HEATER HTR1 R3 HTR2 HTR1 120V 50/60 Hz R1 L1 G S1 L2 M1 M2 R2 HTR2 THRERMOSTAT CONDENSING UNIT EVAPORATOR FAN EVAPORATOR FAN DOOR HEATER MULLION HEATER NOTE: HTR2 IS A FAULT BACKUP FOR HTR1 IN THE HEATER ASSEMBLIES. HTR1 R3 HTR2 HTR1 POWER SAVE SWITCH POWER SAVE SWITCH S2 S2
15 Service Manual for Refrigerated Back Counter RBC 48/60 CUSTOMER ASSISTANCE To aid in reporting this unit in case of loss or theft, please record below the model number and serial number located on the unit. We also suggest you record all the information listed and retain for future reference. MODEL NUMBER ________________________SERIAL NUMBER _______________________
Duke RBC 48, Service Manual for Refrigerated Back Counter RBC 48/60 16 PN 219211 Duke Manufacturing Company 2305 N. Broadway St. Louis, MO 63102 Phone: 314-231-1130 Toll Free: 1-800-735-3853 Fax: 314-231-5074 www.dukemfg.com EU Headquarter Ofce Duke Manufacturing CR s.r.o. Vitavska 219, Stechovice 25207 Phone: +420 257-741-033 Duke Mfg UK Duke House Unit 10, Greendale Business Park Woodbury Salterton Exeter Devon - UK EX5 1EW Tel: 01395 234140 FAX: 01395 234154 Asia Ofce Duke Food Service Equipment (shangha
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