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AVANT Aurora Ultimate 90 Assembly Manual

AVANT Aurora Ultimate 90 Manual Online:

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AVANT Aurora Ultimate 90 User Manual
AVANT Aurora Ultimate 90 User Guide
AVANT Aurora Ultimate 90 Online Manual

Text of AVANT Aurora Ultimate 90 User Guide:

  • AVANT Aurora Ultimate 90, 8 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #3: Clutch Stack, Clutch Bell assembly. AV00-200-506 Ratio plate M3x6 (2) AV00-100-420 AV00-200-619 AV00-200-604 AV00-200-606 AV00-100-613 AV00-200-605 AV00-200-309 AV00-200-609 AV00-200-602 M4x4 (1) AV00-100-351 AV00-200-472 M3x10 (4) AV00-100-422  Install the gear ratio plate making sure that the notch points toward the back of the heli

  • 46 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Head Step 13) Install the 35mm flybar control arm threaded rod and links Head Step 14) Install the head button with the Stainless steel screws. Use blue Loctite here. 22.5 mm distance

  • 32 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Default Delta Holes Default Delta Holes M3 x 6mm (4) Use four M3 x 6mm bolts. Use red Loctite here on all four bolt threads. The indicated Delta holes are set to m

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _11 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Wrong alignment case #1: Top gear too forward Wrong alignment case #2: Bottom gear too forward

  • AVANT Aurora Ultimate 90, 30 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Head Step 3) Slide the tubing up to the middle of the spindle, long needle nose pliers work well for this. Applying a very thin coat of liquid soapy water to the head spindle will also make it slide on easier into the yoke. Complete one side of the Rigid Dampener and Thin O-Ring installation, then in

  • AVANT Aurora Ultimate 90, 44 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Head Step 11) Assemble the washout arm as shown here. Clean any flash with an X-Acto knife and make sure the Y-Link rotates easily around the pin. Use the 1mm spacer to install the washout arms. Use blue Loctite here. Do not tighten the washout arm screws too much otherwise the washout base will bind against the shaft. It’s designed that way so you can tighten it as the w

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _53 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Ball links fit and sizing. Open four 3/8” (9.5mm) holes with either a hole punch (preferred) or a drill bit and install the four rubber grommets. If needed for a final fit you can squeeze the ball link ring slightly with some pliers to make it a bit loser. Keep in mind that the important thing is to make sure your ball links are secure so check and make sure the balls don’t come out easily. Canopy and Decals.

  • AVANT Aurora Ultimate 90, 40 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite If you want you can also adjust the phasing to match your blades lead-lag angle and eliminate any tail corkscrewing during rolls if your blades have some. If you need to correct you can start with about 1 degree and build up from there.

  • AVANT Aurora Ultimate 90 Assembly Manual _37 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Holes on the bladegrip and pitch arm affect the delta. Lower delta numbers are more active. Higher delta numbers are more stable. For all the delta settings please see diagram for delta setting

  • 10 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite  VERY IMPORTANT!!! READ AND FOLLOW THE TAIL GEAR MESH METHOD Failure to do so can cause the tail gears to fail in flight This is the method used to do a c

  • AVANT Aurora Ultimate 90, 36 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Head Step 5) For the rod coming from the swashplate (left) using holes closer to the center make the head more active and away from center make the head more stable. For the rod from the flybar (right) using holes closer to the center make the head less active or more stable and away from center more active or less stable. Note: When using the longer side on the swashplate rod rotate the mixing arm so that the longer side is on the left. On the flybar carrier holes closer to

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _13 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite 2) No Play: The second and very important thing to make sure you have is that there is absolutely no play between the gears. In order to make sure that there is no play between the gears hold one of the shaft firmly while trying to rotate the other one back and forth. There should be no movement on the gear. If there is movement simply increase the thickness on BOTH shafts the SAME amount so that the flush al

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _27 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Tail L Bellcrank. Fin and Tail Clamp Assembly. M3x12 (2) AV00-100- 423 A V00-200- 302 A V00-200- 667 A V00-200- 260 A V00-200- 260 A V00-200- 725 A V00-200- 724 A V00-200- 501 M3 locknut (2) AV00-100- 320 M3x12 (1) AV00-100- 423 M3x10 (1) Button Head AV00-100- 443 M3x10 (1) Button Head AV00-100- 443 M3x25 (1) AV00-100- 427 A V00-200-301 (1mm brass spacer)

  • 14 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #6: Right Frame, frame bellcrank and Tail boom clamp. Install the sacrificial tabs and canopy mount posts as previously done in the left frame as well as the gear

  • AVANT Aurora Ultimate 90, 16 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Install the seven balls and the guide pin on the pre-assembled swashplate as shown. AV00-100-622 (Long) A V00-200-668 (7) AV00-100-618 AV00-200-667 AV00-100-620 AV00-100-619 M4x4 (1) Cup point Setscrew AV00-100-357 M4x4 (1) Cup point Setscrew AV00-100-357  M3x4 (3) AV00-100-350 Setscrew Install three into the swashplate and don’t over tighten them. Tighten them as needed to eli

  • AVANT Aurora Ultimate 90, 2 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite AVANT Aurora Ultimate 90 Assembly Manual V2.00 LIABILITY DISCLAIMER This kit is for a radio controlled (RC) helicopter. RC Helicopters are not toys. Moving parts can present a hazard to operators, bystanders and anyone or anything that could be reached by the RC helicopter. Improper operation, maintenance or assembly can potentially cause a helicopter to pose a danger to persons or objects including but not limited to the possibility of causing serious physical i

  • AVANT Aurora Ultimate 90, 22 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #11: Bottom plate and right side stiffener. Install the bottom plate with the four screws as shown. Once the back screws are installed install the front side with the hardware provided. Once installed it should look like the picture below. Proceed now to install the side

  • AVANT Aurora Ultimate 90, 50 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite A V00-200- 997 (2) 135mm threaded rod A V00-200- 991 (3) 35mm threaded rod A V00-200- 995 (2) 85mm threaded rod A V00-200- 994 (4) 80mm threaded rod A V00-200- 996 (1) 100mm threaded rod A V00-200- 553 Short Carbon pushrod

  • AVANT Aurora Ultimate 90, 48 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite A V00-200- 681 A V00-200- 993 A V00-200- 554 A V00-200- 741 Thick Ball link Thread the thick ball link into the 50mm threaded rod and use it to glue the threaded rod into the carbon rod with 30-minute. Epoxy or JB Weld. Once cured unthread it and then slide into the brass sleeve using pliers holding the ball link by the flat areas. Once slid into the brass thread is again into the

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _25 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #14: Tail assembly. Torque Tube Input Shaft, case and gear Tail Output shaft, Gear and Case Cap A V00-200- 726 A V00-200- 600 A V00-200- 610 A V00-200- 608 M3x4 (2) AV00-100- 350 M3x4 (1) 6mm Spacer A V00-100- 332 A V00-100- 330 A V00-200- 608 A V00

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _33 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Delta is set by the position of the mixing arm center screw. Closer to the blade grip is snappier and opposite to it tracks better. Below is a more extensive explanation of delta, mixing arm and flybar arm settings for those interested. The default delta position used is position 3 In the programmable you can also adjust the phasing to match your blades lead-lag angle caused by aft or forward Blade CGs and eliminate any tail corkscrewing during rolls. If you

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _29 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #16: Head assembly Head Step 1) Head Step 2) Install the flybar carrier inside the yoke with the spacers and 12mm M3 screws, read below first.  IMPORTANT Note: Prepare both M3 bolts by cleaning them with rubbing alcohol. Apply a

  • AVANT Aurora Ultimate 90, 18 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Install the clutch using the two M4 screws provided. Use blue Loctite to secure them. Insert the engine in place by making the starter shaft fit into the clutch one-way bearing. Use blue Loctite to install the four M4 screws provided that hold the motor mount sides in place. Use blue Loctite to install the four M4 screws provid

  • 26 AVANT Aurora Ultimate 90 Assembly Manual Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Tail Slider Assembly. Tail Hub and Grips. A V00-200- 677 A V00-200- 735 A V00-200- 739 A V00-200- 742 A V00-

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _19 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #9: Fan shroud installation Insert both fan shroud sides in place Install the fan shrouds in place. In order to insert them in place there are notches in the back side that allow for an easier insertion. Once located in place use the four M3x10 screws provided to secure them in place. Join the two fan shroud halves using the six M3x8 screws provi

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _23 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Bag #12: Fuel Tank hardware preparation Bag #13: Torque Tube Assembly A V00-200- 743 Fuel Tank Hardware A V00-200- 720 A V00-200- 682 A V00-200- 746 Install an AV00-200- 747 Soft O-Ring for Torque Tube in the grove. A V00-200- 749 A V00-200- 214 M3x5 (4) AV00-100-358 Insert the

  • AVANT Aurora Ultimate 90, AVANT Aurora Ultimate 90 Assembly Manual _3 Note: Unless indicated otherwise all screws, balls and threads are installed with Blue Loctite Before you start assembling: Get the latest manual: It’s highly recommended that you get the latest version of the manual. Please download a copy by clicking here and use that copy instead of this one. Important: Using a piece of #400 sanding paper sand the edges of the carbon fiber pieces that will be close to any electronic wires or fuel tubing. Sharp edges can cut into the electric wires and since carbon fiber is conductive it can possibly create an electrical

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